SensorsandActuatorsB243(2017)1205–1213
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Sensors and Actuators B: Chemical
j o u r n a l h o m e p a g e :w w w . e l s e v i e r . c o m / l o c a t e / s n b
Room temperature ethanol sensor with sub-ppm detection limit:
Improving the optical response by using mesoporous silica foam
Dániel Seb ˝ok
a,∗, László Janovák
a, Dániel Kovács
a, András Sápi
b, Dorina G. Dobó
b,c, Ákos Kukovecz
b,c, Zoltán Kónya
b,d, Imre Dékány
a,eaDepartmentofPhysicalChemistryandMaterialsScience,UniversityofSzeged,1Rerrichsquare,H-6720Szeged,Hungary
bDepartmentofAppliedandEnvironmentalChemistry,UniversityofSzeged,1Rerrichsquare,H-6720Szeged,Hungary
cMTA-SZTE“Lendület”PorousNanocompositesResearchGroup,UniversityofSzeged,1Rerrichsquare,H-6720Szeged,Hungary
dMTA-SZTEReactionKineticsandSurfaceChemistryResearchGroup,UniversityofSzeged,1Rerrichsquare,H-6720Szeged,Hungary
eMTA-SZTESupramolecularandNanostructuredMaterialsResearchGroup,UniversityofSzeged,8Dómsquare,H-6720Szeged,Hungary
a r t i c l e i n f o
Articlehistory:
Received25August2016 Receivedinrevisedform 17December2016 Accepted19December2016 Availableonline21December2016
Keywords:
Thinfilm RIfS
Mesoporoussilica Roomtemperature Sub-ppm Ethanolsensor
a b s t r a c t
Inthispaper,theimprovementinroomtemperatureethanolsensingcharacteristicsofzincperoxide (ZnO2)basedhybridthinfilmsispresentedbythecombinationofthebeneficialsensingproperties ofmesoporous materialsandreflectometricinterference spectroscopy(RIfS).Thehybridthin films werepreparedbyLayer-by-Layer(LbL)self-assemblymethodfromZnO2nanoparticles,polyelectrolyte [poly(acrylicacid),PAA]and/ormesoporoussilica(MPS).Theexpectedimprovedsensingpropertieswere attributedtothefractalpropertiesandhighspecificsurfacearea(as)ofthemesoporouscoating/interlayer material,whichwasevidencedbysmallangleX-rayscattering(SAXS)andN2sorptionmeasurements (as>650m2/g).Thesensortestsshowedthatthedetectionlimitofthethinfilmsisinthesub-ppmrange (<500ppb).Applyingsilicafoam(SF)assurfacecoatingorinterlayermaterialinthesandwich-structured thinfilm(ZnO2/SF)improvedtheopticalresponse(l:wavelengthshift)comparedtotheZnO2/PAAthin layer,butthesensitivityshowednon-linearcharacteristicandsignaldrift.Thethinfilmwithmixedstruc- ture(ZnO2/PAA/ZnO2/SF)showedlinearsensitivity(/c=0.6nm/ppm)inthe0.5–12ppmrangewith anacceptableselectivityandstablebaseline.Testingthesensorinextended(upto40ppm)concentration rangeshowedonlyaslightquadraticdeviationfromlinearbehaviorwithR2=0.9987.
©2016ElsevierB.V.Allrightsreserved.
1. Introduction
Sensorsforvolatileorganiccompounds(VOCs) (e.g.alcohols, benzeneetc.)playanimportantroleineverydaylifeandindus- trialsafety. Indisputable fact is that thesechemical agents are harmfulandunhealthy,sothedetectionofthesemoleculeshas agreatimportanceinenvironmentalandhealthprotection,such asinairandwaterqualitycontrol,foodindustryor–especiallyin thecaseofethanol–the“drivingunderinfluence”(DUI)control.
Considering a comprehensive, although not complete overview ofthearticlespublishedinrecentyearsinethanolsensorstopic (Fig.1)wecanconcludethattheprinciples,technicalsolutions, thematerialsused, theoperating temperatureranges and con- centrationlevelsarefairlydiversified.Themostcommonlyused
∗Correspondingauthor.
E-mailaddress:sebokd@chem.u-szeged.hu(D.Seb ˝ok).
sensor materialsare SnO2 [1–3], ZnO [4–7], SiO2 [8],In2O3 [9]
TiO2[10],Fe2O3 [11,12]andothernanostructures[13–16],com- posites[17–25]orcoatings[26,27].Themeasurementprincipleis mainlybasedontheresistivemethod,butalsocapacitive[8,15], optical[2,26–28],quartzcrystalmicrobalance(QCM)[26,28]and piezo(self-poweringdevice)[7,21,22]applicationscanbefound.
Fig.1showstheprinciples,studiedconcentrationrangesandoper- atingtemperaturespresentedintheworkscitedabove.Itcanbe seenthatthestudiescanbedividedintotwomajorgroups:room temperature(RT)andhightemperature(around200and300◦C) applications.Mainlyelectricalmethodsandmesoporoussensing materialsarepreferredinthelattercase,therebybroadconcen- tration ranges withexcellent detection limits can be achieved.
However,ithastobenotedthatVOCpollutantseasilyevaporate atroomtemperatureand canbeveryharmfulandcarcinogenic alreadyatlow concentration.ItcanbeseenonFig.1thatmost oftheRTtechnicalsolutions[2,7,8,15,16,26–28]areabletodetect ethanol vapour onlyabove 10ppm concentration.In this work, http://dx.doi.org/10.1016/j.snb.2016.12.097
0925-4005/©2016ElsevierB.V.Allrightsreserved.
Fig.1.Diagramsummarizingthecomprehensive,althoughnotcompleteoverviewofthearticlespublishedinrecentyearsinethanolsensorstopic(groupedbythe measurementprinciples,thestudiedconcentrationrangesandoperatingtemperatures;note:roomtemperaturehasnotdetailedscale!).
wemadeanattempttocombinethebeneficialsensingproperties ofmesoporousmaterials[3,29,30]andreflectometricinterference technique[31]toconstructahighlysensitiveethanolsensoroper- atingatroomtemperature.
Reflectometricinterferencespectroscopy[28,31–36]isanopti- cal method which is based on the spectral (red) shift of the interferencepatternreflectedfroma(fewhundrednanometersof layerthickness)thinfilm.Thewavelengthshiftiscausedbythe adsorptionoradhesionofmoleculesorcolloidalunits,soitcanbe utilizedinantigen-antibodyreactionsortodetecttheadsorptionof volatilecompounds[].ThesensorsurfaceofRIfStechniquecanbe preparedbyusingthewetcolloidchemicalprocedure,theso-called Layer-by-Layermethod[37,38].TheLbLmethodis widelyused forthinfilmpreparationdirectlyfromcolloidalsystems(nanopar- ticles, polymer solutions, etc.): it is an easy, non-instrumental techniqueanditresultsahomogeneoussurfaceandwell-ordered, transparentstructurewithcontrollablefilmthicknessandafine andporousmicrostructure[39],likethesimilarLangmuir-Blodgett method[40,41].TheseareessentialconditionsforapplyingRIfS technique,andthesensitivity,aswellas,thelimitofdetectioncan beimprovedbytheadditionofvarioussurface-modifyingagents [28,31].
In the present work we demonstrate the beneficial effect of using mesoporous silica materials on the sensitivity and detection limit of RIfS sensor in the gas phase. We show that applyingmixed(nanoparticle/polyelectrolyte/mesoporoussilica) nanostructureresultslinearsensitivityandsub-ppmethanoldetec- tionlimitwithoutresponsedrift,whileboththeresponsetimeand selectivityremainstableandadequate.Furthermore,firstlyinthis workwecarriedoutreflectionintensitymeasurementinaddition tothewavelengthshiftmonitoring:thetwotypesofresponsesdif- fersignificantly,whichmayhighlight–byfurtherstudies–the
differencesbetweentheadsorptionmechanismsontothevarious surfaces.
2. Experimental 2.1. Materials
Zincperoxidenanoparticleswithanaveragediameterof80nm were synthesized by the photolysis of zinc acetate dehydrate (C4H6O4Zn·2H2O,Fluka,a.r.)describedin[38].Poly(acrylicacid) (PAA,MW=100000,Sigma,a.r.)wasusedasanegativelycharged polyelectrolyte.Furthermore,SBA-15andsilicafoamwereusedas coatingsornegatively chargedinterlayermaterials.Synthesisof SBA-15silicaiswell-known[42].MesoporousSFwereprepared byamodifiedsol-gelroutebasedonthetechniquesuggestedby Bagshaw[43].Inatypicalsynthesis,13.9gTEOSwasslowlyadded to30mL 10 w% TritonX114 aqueoussolutionand thesynthe- sismixturewerevigorouslystirredfor24h.Theobtainedsilica suspensionwascollectedbyvacuumfiltrationandlefttodryat roomtemperaturefor24h.Thedriedsamplewasintroducedinto aTeflon-linedstainlesssteelautoclavewithavolumeof100mL where 10mLwater was alsoadded separatelyto ensurewater vapourenvironment.Aftertheassemblyoftheautoclave,itwas heldat140◦Cfor24h.Finally,thesilicafoamwascalcinedinairat 450◦Cfor4h.
2.2. Thinfilmpreparation
Five types of hybrid thin films were prepared byusing the ZnO2 nanoparticles,negatively chargedPAApolyelectrolyte and themesoporous silicasamples (see Fig. 2): (1.) 20 zinc perox- ide/poly(acrylicacid)bilayers([ZnO2/PAA]20);(2–3.)[ZnO2/PAA]20 films with silica foam and SBA-15 coatings ([ZnO2/PAA]20 +SF
D.Seb ˝oketal./SensorsandActuatorsB243(2017)1205–1213 1207
Fig.2. Theschematicviewofthepreparedandappliedhybridthinfilms.
and [ZnO2/PAA]20 +SBA); (4.) a thin film containing 20 bilay- ers of zinc peroxide/silica foam ([ZnO2/SF]20) and (5.) a thin film containing 10 mixed, zinc peroxide/poly(acrylic acid)/zinc peroxide/silicafoammultilayers([ZnO2/PAA/ZnO2/SF]10).During pre-experiments,SBA-15wasnotsuitableasinterlayermaterial inthinfilmsconsistingof40layers,therefore,itwasonlyapplied asacoating.ThethinfilmswerepreparedbytheLbLdeposition methodbythealternatedadhesion/adsorptionofZnO2nanoparti- cles,poly(acrylicacid)[44]andmesoporoussilicananostructures (SBA-15andSF)onthesurfaceofglasssubstrate(microscopeslides, MarienfeldSuperior,Germany).Thethinfilmpreparationwascar- riedoutbyusingc=8g/LZnO2,c=0.1g/LPAAandc=10g/Lsilica solutions.Theimmersiontimewas10minforeachstep,whichwas followedbyrinsingwithdeionizedwatertoremovethesurplus (non-electrostaticallyattached)colloidunits.Duringthecoating processthepreviouslypreparedzinc-peroxide/poly(acrylicacid) hybridfilmswereimmersedintothesilicasuspensionandwere driedwithoutrinsingthesurplus.
2.3. Instrumentalmethods
TransmissionElectronMicroscopy(TEM)measurementswere carriedoutbyaFEITECNAIG220X-Twinhigh-resolutiontrans- missionelectronmicroscope(equippedwithelectrondiffraction) operatingatanacceleratingvoltageof200kV.Thesampleswere drop-castontocarbonfilmcoatedcoppergridsfromethanolsus- pension.
Thespecificsurfacearea(BETmethod)andthetotalporevolume weredeterminedbytheBJHmethodusingaQuantachromeNOVA 2200gassorptionanalyzerbyN2gasadsorption/desorptionat77K.
Beforethemeasurements,thesampleswerepre-treatedinvacuum at200◦Cfor2h.Thedensityofthesilicapowderswasmeasured usingahelium
gaspycnometer(Micromeriticstype1305).
SAXStechniquewasusedtoinvestigatethefractalproperties andstructuralparametersofthemesoporoussilicacomponents.
SAXScurves were recorded witha slit-collimated Kratky com- pact small-angle system(KCEC/3 Anton-PaarKG,Graz, Austria) equippedwitha position-sensitive detector(PSD50Mfrom M.
Braun AG Munich, Germany) containing 1024 channels 55m inwidth.CuK␣radiation(CuK␣=0.1542nm)wasgeneratedbya PhilipsPW1830X-raygeneratoroperatingat40kVand30mA.The fractaldimensionof atwo-phasesystemcanbedeterminedby usingthefollowingequation:I(h)=I0h−p,whereh=4sin−1 isthescatteringvector,isone-halfofthescatteringangle,isthe wavelengthofCuK␣radiation,I(h)isthescatteringcurve,I0isthe scatteredintensityath=0,andpistheslopeofthefittedlinein thehigherh-range(Porodregime)inlog-logplotofthescattering curve.If3<p<4thenthesampleissurfacefractal,andthesam- plehasmassfractalpropertiesinthecaseof1<p<3.Thespecific surfacearea(as)valueswerecalculatedbyusingequationsin[45].
The optical properties of the thin films were studied by a Nanocalc2000spectrophotometer withADC1000-USBA/D con- verter (Ocean Optics). The reflectionspectra of the films were measuredina special,home-builttestcellatdetectionangleof 45◦.Thethickness(d)andeffectiverefractiveindex(n1)ofthethin filmswerecalculatedbasedonthemodelpresentedinFig.3.aand byusing(andfitting)Eq.(1)(moredetailsin[38]):
R(,ne,d)=c1+c2·cos
4n1dcos ε1
(1) whereε1 istheangleofrefractionatair/thinfilminterface,is thewavelength,c1andc2areconstantswhichcontainthetijandrij transmissionandreflectionamplitudescalculatedbyFresnelequa- tions(i,j=0,1,2,seeFig.3.a).
Thesametestcellwasusedduringthesensorialtestsindynamic conditions(Fig.3.b):itwasconnectedtoagasflowsystemwhich consistsofthecarriergas(N2)holder,thetemperaturecontrolled liquidsampleholderandanumberofflowcontrollers(MFC)(Cole- Parmer,USA). The vapourconcentration inthe test cellcan be controlledbytheMFCunitsandV1-V5valvesviathemixingrateof pureandvapourcontainingN2flows(theflowcontrollerscanreg- ulatemaximum3922,844and49mL/mingasflow).Theaccuracy oftheflowadjustingontheMFCscaleis±0.5division,sothepreci- sionoftheconcentrationis±0.04ppmor±0.68ppminthecaseof themax.49mL/minorthemax.844mL/mindevices,respectively.
Theethanol dosageandrinsing(N2)timeswere3–3min,alter- nately.Thesensorresponses,(nm)andR(a.u.)weredefined asthewavelengthshiftofthegivenextremeofthereflectionspec- traandthechangeofthereflectionvaluecorrespondingtothis extreme,respectively.The measurementsineach concentration steps(475-11880ppb)wererepeatedthreetimes,theresponses weredeterminedastheaverageofthethreevalue.Duringselec- tivitymeasurements2Lofliquids(methanol,ethanolasalcohols;
n-hexaneasaliphatic;toluene,xyleneasaromaticmolecules)was droppedintotheliquidsampleholder(inthiscaseT=70◦C)with a mixingrateof4.9mL/minsub-branchand1000mL/minmain branchflowrates.
3. Resultsanddiscussion
3.1. Characterizationofthemesoporoussilicamaterials
The porosity,pore systemcharacteristic and specificsurface areaare of great importancein thecase of mesoporous adsor- bentsusedinsensorialapplications,thereforeseveralstructural parametersweredeterminedandcalculatedbyusingSAXStech- nique.Asitisknownintheliterature,SBA-15has2Dhexagonally orderedporesystem[38],whichcanbeidentifiedbyTEMandSAXS technique(Fig.4.a:AandB).Bothmeasurementsclearlyshowthe porestructure;inthelattercasethepeaksath=0.705,1.235and 1.41nm−1correspondtothe1:√3:2ratio,therebytheP6mmsym-
Fig.3.aTheusedthinfilmmodelforthicknessandrefractiveindexcalculations(indices:0–air,1–thinfilm,2–substrate).bSchemeoftheusedexperimentalsetup(gasflow systemandreflectometrictestcell)andthemeasurementprinciple.
metryisclearlyidentified[46].Thedoublelogarithmicplotofthe scatteringcurveissuitablefordeterminingthefractalproperties ofthematerial.InthecaseofSBA-15theslopeisapproximately
−2inthehigherh-range,whichindicatesaframe-likesurfacefrac- talstructure,aswellas,p≈−3.5forSFsampleischaracteristicfor thesmoothsurfacefeatureofthemesocellularfoamstructure(see Fig.4.a:C).ThespecificsurfaceareavaluesdeterminedbySAXS measurementsare820and730m2/gforSBA-15andSF,respec- tively.
TheN2adsorption/desorptionstudiesofthesilicasamplesshow isothermswithhysteresisloopandporesizedistributionsbetween 3and10nmcharacteristicformesoporousmaterials(Fig.4.b).The specificsurfaceareasandaverageporediametersare798m2g−1, 4.2nmand666m2g−1,4.6nmforSBA-15andSF,respectively.In summary,theSBA-15hashigherspecificsurfacearea,howeverthe SFshowedhighertotalpore volume(Vp=0.76and 1.30cm3g−1 for SBA-15and SF,respectively). The overall conclusionis that althoughthestructural and fractal natureofthese mesoporous materialsaresignificantlydifferent,buttheaverageporediameters andspecificsurfaceareasaresimilar,andthesevaluesappeartobe sufficientlyhighforconsiderableadsorptioncapacityandsensorial applications.
3.2. Thinfilmcharacterization
Therecordedandfitted(inthe=550–850nmrange)reflection spectraandthecalculatedrefractiveindexcurvesofthreetypesof thinfilms(withoutcoating)canbeseenonFig.5.Thelayerthick- nessesandeffectiverefractiveindices(at=589nm)are782nm and1.286,894nmand1.258,989nmand1.251for[ZnO2/PAA]20, [ZnO2/PAA/ZnO2/SF]10 and [ZnO2/SF]20, respectively. It can be establishedthatusingSFsilicaasinterlayermaterialincreasesthe thickness(d)anddecreasestheeffectiverefractiveindex(n1)ofthe thinfilms.Inouropinion,themainreasonsforthisisthefollow- ing:thesetypeofhighlyporoussilicananostructuressignificantly increasethemicro-andmacro-levelporosityofthehybridfilms, therebyconsiderablydecreasetheeffectiverefractiveindex,while thepolyelectrolyteformsultrathinlayersinthemultilayerstruc- ture,therebyensuringacloserpackingfortheZnO2nanoparticles.
Increasingtheporosityandformingthickerandporousinterlayers inthesandwich-likestructureexplaintheslightlylowerrefractive indices,higherfilmthicknessesandtheadvantageouseffectinsen- sorialtests(presentedlaterin3.3).Inthecaseof[ZnO2/PAA]20+SF and[ZnO2/PAA]20+SBAfilmsthesilicamonolayerhasnosignifi- cantcontributiontotherefractiveindexandlayerthickness,and giventhefactthatforthesesamplesthecoatinghadnosignificant
D.Seb ˝oketal./SensorsandActuatorsB243(2017)1205–1213 1209
Fig.4.a(A)ArepresentativeTEMimageofthemesoporousSBA-15sample,(B)theSAXScurvesofSBA-15andSFpowdersamplesinlog–logrepresentation(thepower-law exponentsareindicatedbydottedlines)and(C)theTEMimageoftheSFsilicasample.b(A,C)BETisothermsfortheSBA-15andSFsilicasamplesshowthemesoporous characteristic,(B,D)poresizedistributionofSBA-15andSFsamples,respectively.
Fig.5.(A)Themeasured(solidlines)andcalculated(dottedlines)reflectionspectraof[ZnO2/PAA]20,[ZnO2/PAA/ZnO2/SF]10and[ZnO2/SF]20thinfilms,and(B)thecalculated refractiveindexcurves.
effectinthesensorialtests,thedetaileddiscussionoftheoptical propertiesisignoredinthisparagraph.
3.3. Sensorialtestofthehybridthinfilms
Thethin filmsweresubjected to reflectometricinterference measurements for testing sensorial applications. The measure- mentswerecarriedoutbymeasuringtheshiftofthelocalminimum ofreflectedintensitynear=500nmwavelength.Itismin=457nm in thecase of [ZnO2/PAA]20,and min=507nm and 568nm for [ZnO2/PAA/ZnO2/SF]10and[ZnO2/SF]20,respectively(thesevalues arevalidinthet=0measurement point).Therawresults(sen- sorgrams),i.e., the vs. t and R vs. t curves are presented in Fig. 6.a and b, respectively. Conspicuous differences can be noticedviewing either thetwo sensorgrams or thecurves one byone.It canbeimmediatelyconcludedthatinthecaseof
curves the responsesare positive becauseof the optical thick- nessincreasesduetothevapouradsorption.Significantsignaldrift canbeobservedinthecaseofZnO2/PAA,ZnO2/PAA+coatingand ZnO/SFthinfilms,whichisratherdisturbingphenomenon:should bedrift compensationapplied? In thiscase, not in general.f it isignoredtheneach measurementstep(atthesameconcentra- tion)resultsinhigher responsethan thepreviousoneand this factmakesimpossibletoaccuratelydetermineunknownconcen- trations.As it can beseen onthe calibration (responsevs.
concentration)curves(Fig.7.a),wedidnotapplycompensation,the responsesincreasewithconcentration,evenifnotlinearly.How- ever,inthecaseof[ZnO2/PAA/ZnO2/SF]10hybridthinfilmresponse driftwasnotobservedwhichresultedalinearcalibrationcurve (0.586nm/ppm).InthecaseofRvs.tcurves(Fig.6.b)positive responsecanbeobservedonlyinthecaseof[ZnO2/PAA]20 sen- sor,butif thethinfilm containsMPS (asinterlayer materialor
Fig.6. aEthanolsensingtests:vs.tcurvesforthetestedthinfilms(labels:
structureofthethinfilmandtheethanolconcentrationsteps);inset:responseof [ZnO2/PAA/ZnO2/SF]10mixedstructureforc=475ppbEtOH.bEthanolsensingtests:
Rvs.tcurvesforthetestedthinfilms(labels:structureofthethinfilmandthe ethanolconcentrationsteps).
coating)thenthereflectivitydecreasesduetotheethanoldosage.
Furthermore,theresponsesofthecoatedthinfilmsarelowerthan theoriginal,aswellas,thesignalisnotevaluableinthecaseof [ZnO2/SF]20sensorsurface.ItcanbestatedthatevaluableRsig- nalandlinearcalibrationcanonlybeattributedtoPAAcontaining multilayers(withoutcoating),andtheresponsecanbeimprovedby interlayeredmesoporoussilicafoam(Fig.7.b:forclarity,theabso- lutevaluesoftheresponsesareplotted).Insummary,itwasfound thatapplying[ZnO2/PAA],[ZnO2/PAA]+MPScoatingor[ZnO2/SF]
structuredthinlayersmostlyfailedduetothesignaldriftandnon- linearsensitivity.Themixedstructureof[ZnO2/PAA/ZnO2/SF]was devoidofdriftandshowedlinearcalibrationcurves,sothistype ofhybrid(nanoparticle/polyelectrolyte/mesoporoussilica)multi- layerisan appropriate structure toapplyassensing surface in reflectometricinterferencesensoringasphase.Furthermore,we canconcludethatduringRIfSmeasurementsonsolid/gasinterface themonitoringofR(t)besidetheconventional(t)signalmay revealthecomplexityoftheadsorptionprocessesandmechanisms inmeso-andmacroporoushybridthinfilms.
Basedonthepresentedresultsthe[ZnO2/PAA/ZnO2/SF]10thin filmwasselectedforfurtherexperiments,suchasreproducibil- ity,responsetimeanalysisandselectivity(Fig.8).Itcanbestated that the sensors signal is well reproducible (Fig.8A),the sen- sorsresponsereachesthe90%ofmaximumvaluewithin40sand it is relaxed to10% within 80s(t90% and t10% on Fig.8B) (the totalresponseandrecoverytimeswere180–180s).Selectivitywas testedbydropping2Lofdifferentliquidsintoa70◦Cliquidsam-
Fig. 7.a Ethanol sensing (nm) vs. c(ppm) calibration curves for the pre- paredthinlayers(labels:structureofthethinfilmsandcalibrationequationfor [ZnO2/PAA/ZnO2/SF]10mixedstructure).bEthanolsensingRvs.c(ppm)calibration curvesforthepreparedthinlayers(labels:structureofthethinfilmsandcalibration equationsfor[ZnO2/PAA]20and[ZnO2/PAA/ZnO2/SF]10mixedstructures).
pleholder, which wasconnected into the 1000mL/min carrier gasstreamtowardstheRIfStestcell.Theliquidsweremethanol, ethanol,n-hexane,tolueneandxylene.Thestudiedthinfilmswere [ZnO2/PAA]20and[ZnO2/PAA/ZnO2/SF]10toinvestigatetheeffect ofsilicafoamontheselectivity.Itwasestablishedthatinthecase ofZnO2/PAA/SFmixedstructure2–3timeshigherresponse was observedforethanolthanfortheothervolatileorganiccompounds (VOC),althoughalsotheaffinitytoaromaticmoleculesincreased comparedtoZnO2/PAAstructure(Fig.8C).
3.4. Extendingtheconcentrationrange
ThesensorsignalandcalibrationcurveofZnO2/PAA/ZnO2/SF mixedstructureinthelowppmrange(∼0.48-11.9ppm)waspre- sentedonFig.6.aand7.a,respectively.Itwasdemonstratedthat thelowest set and detected ethanol vapour concentration was 475±40ppb,andthevs.ccalibrationcurvewaslinearinthe c=475–11880ppbrange.Nextthe[ZnO2/PAA/ZnO2/SF]10thinfilm wassubjectedtosensorialtestinahigher,c=2.46-37(±0.68)ppm range(Fig.9.a).Theconcentrationsteps(0–50min)wererepeated aftera50minlongbaselinestabilitytest.Thestatementwasthat thesensorhasafairlystablebaseline(withoutdrift),butthe calibrationcurveshowedaslightquadraticdeviationfromlinear behavior(Fig.9.b).Themostimportantparametersaresummarized inTable1.
D.Seb ˝oketal./SensorsandActuatorsB243(2017)1205–1213 1211
Table1
Structure,layernumberandlayerthicknessofthinfilmsusedinsensorialapplication,andconcentrationrange,calibratingequation(asthefunctionofconcentration, c),R2parameteranddriftpropertiesobtainedfromsensorialtests(*:LODandLODassumingerror-freecalibrationvalueswerecalculatedby[47]for[ZnO2/PAA/ZnO2/SF]10
inc=0.48-11.9ppmrange).Thetablecontainsearlierreflectometricinterferenceresultsforcomparison(originalandsurfacemodified–bybutyltrichlorosilane,BTS– [ZnO2/poly(styrenesulfonate)]20thinfilms).
Thinfilm d(nm) crange(ppm) Calibration,=f(c) R2 Drift LOD(ppm)
[ZnO2/PAA]20 782 0.48–11.9 −0.0086c2+0.339c 0.997 yes –
[ZnO2/SF]20 989 3rdorder – yes –
[ZnO2/PAA/ZnO2/SF]10 894 0.586ca 0.996 no 0.61b
[ZnO2/PAA/ZnO2/SF]10 894 0.573cc 0.996 no 0.63d
[ZnO2/PAA/ZnO2/SF]10 894 2.46–37 0.0107c2+0.427c 0.999 no –
[ZnO2/PSS]20e 514 0−128 0.038c+0.536 0.998 no 29.2
[ZnO2/PSS]20+BTe 0−106 0.331c–0.652 0.997 no 10.3
[ZnO2/PSS]20+BTSe 0−50 0.293c–0.140 0.999 no 5.5
Theresultsindicatedbyboldfontarethemostimportantresultsofthisarticle,andasignificantpartofthediscussionisdetailedaboutthis(ZnO2/PAA/ZnO2/SF)typeof nanostructure.
acalibrationbyusingcontinuouslyselectedamountsofconcentrations.
bLODefc(assumingerror-freecalibration)=0.27ppm;[47].
c calibrationbyusingrandomlyselectedamountsofconcentrations.
d LODefc(assumingerror-freecalibration)=0.29ppm;[47].
eD.Seb ˝ok,I.Dékány,Sensor.Actuat.B-Chem.206(2015)435–442.[28].
Fig.8.Responseanalysisfor[ZnO2/PAA/ZnO2/SF]10mixedstructure:(A)repro- ducibility, (B) response and recovery times and (C) selectivity compared to [ZnO2/PAA]20thinfilm.
Fig.9.aEthanolsensingtestinextendedconcentrationrange:vs.tcurvesfor [ZnO2/PAA/ZnO2/SF]10thinfilminthe2.46–37ppmrange(blackline)compared tothe0.48-11.9ppmconcentrationrange(grayline)(labels:ethanolconcentration steps).bEthanolsensingtestinextendedconcentrationrange:(nm)vs.c(ppm) calibrationcurvesfor[ZnO2/PAA/ZnO2/SF]10thinfilminthe2.46–37ppmrange (whitesquares)comparedtothe0.48-11.9ppmconcentrationrange(blackcircles) (labels:calibrationequations).
structures were subjected to sensorial tests in the gas phase.
We showed that thedetection limit of the sensor is sub-ppm (<500ppb),but onlythemixed(ZnO2/PAA/ZnO2/SF)nanostruc- tureshowedlinearsensitivityinthe0.4-11.9ppmrangewithout responsedrift,whileboththeresponsetimeandselectivityremain reasonablegood.Testingthesensorin extended(upto37ppm) concentrationrangeshowedaslightquadraticdeviationfromlin- ear behavior. In the future the functionalization of the sensor surfacebydifferentmodifyingagentsisexpectedtoenhancethe selectivityandsensitivityofthesensor.
Acknowledgements
Theauthorsareverythankful forthefinancialsupportfrom TheHungarianScientificResearchFund(NKFIHOTKA)PD116224 andGINOP-2.3.2-15-2016-00013.Theworkwasearlierpartially supported by the European Union and the State of Hungary, co-financed by the European Social Fund in the framework of TÁMOP4.2.4.A/2-11-1-2012-0001‘NationalExcellenceProgram’.
ASisgratefulforthesupportofJánosBolyaiResearchScholarship oftheHungarianAcademyofSciences.
AppendixA. Supplementarydata
Supplementarydataassociatedwiththisarticlecanbefound,in theonlineversion,athttp://dx.doi.org/10.1016/j.snb.2016.12.097.
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