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BUDAPEST  UNIVERSITY  OF  TECHNOLOGY  AND  ECONOMICS  

BIODIESEL  TECHNOLOGY  WITH  PHASE  TRANSFER   AVOIDED  MASS  TRANSFER

FÁZISTRANSZFERT KIKÜSZÖBÖLŐ BIODÍZEL TECHNOLÓGIA FEJLESZTÉSE

AUTHOR:   DR.  ANDRÁS  KOVÁCS   SUPERVISOR:   PROF.  JENŐ  FEKETE  

FACULTY  OF  CHEMICAL  AND  BIOENGINEERING, DEPARTMENT  OF   CHEMICAL  AND  ENVIRONMENTAL  PROCESS  ENGINEERING  

December,  2011  

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INTRODUCTION

Biodiesel has been  the most matured clean   burning   renewable   energy   based   alternative   automotive   fuel. By definition biodiesel consists of a mixture of alkyl esters  of  C14  -­‐  C24  fatty  acids. Since most generally the alcohol constituent is methanol, biodiesel ids generally referred as FAME, fatty  acid  methyl ester. It’s short history of production technologies has been broadened from the basic trans-esterification of refined food grade oils to conversion of various refuse oil bearing wastes. The chemistry of production is being based on the following sequence of chemical reactions:  

 

The so called hydrodiesel, produced by complete hydrogenation of unsaturated and heteroatomic links and isomerization of the alkane products, has not been the scope of the present work. In this thesis I have addressed specific aspects of producing standard quality biodiesel by the use of an apolar solvent. This technique makes the production technology more efficient, improves the reliability of product quality, reduces the carbon footprint by cutting the specific consumption of energy and auxiliaries.

MOTIVATIONS, STATE OF THE ART

An  industrial  system  is  sustainable and ecological  if  the  resources  and  assets  of   the  system  are  not  misused. The trend in biodiesel technology development shows that first generation plants (the feedstock is food quality oil) has been upgraded to second and higher generation plants for success in the market. High fatty acid content refuse stocks, such as used cooking oil and grease, yellow and brown grease constitute the feedstock to convert into standard quality fuel in these plants. It has been an objective of the present work to study and recommend techniques for retrofitting first generation plants to higher rank plants. A concise analysis of ecological principles related to biodiesel processing is being presented in the theoretical section.

For a complete, sound scientific knowledge based support and picture of the state of the art of biodiesel technology the following aspects have been revisited: feedstock pool varieties, agro-industrial perspectives, unit operations involved, colloid chemistry, catalysis, commercial technologies and state of the byproducts. Unit operations have been analyzed as potential sources for losses in production. This “detective” approach collects ideas and concepts for development objectives that lead to improving the overall yield and quality of the products.

EXPERIMENTAL

Description of standards, specifications, test methods and experimental techniques is compiled to include specific procedures and routines employed.

Feedstock matters: it has been acknowledged that the most valuable asset of biodiesel processing is the feedstock, therefore extremely important operations of seed preparation and oil extraction are revisited. Seeds are biological colloid systems. The selected process technology must respond to specific needs as determined by the species and conditions of cultivation.

TG+CH3OH⇐⇒FAME+DG DG+CH3OH⇐⇒FAME+MG MG+CH3OH⇐⇒FAME+G FFA+CH3OH⇐⇒FAME+H2O

Methanolysis of triglecerides Methanolysis of diglycerides Methanolysis of monoglycerides Esterification of fatty acids

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• Sunflower species have been the predominantly cultivated oilseed in Hungary, husk-kernel ratio, oil contents distribution between husk and kernel are those features that must he considered for optimal oil extraction conditions.

• Distillers corn oil is a byproduct of automotive ethanol production. This is a high FFA, high wax content feedstock. It has been studied because of ample interest in USA.

• Yellow grease has saved the biodiesel industry in EU. Colloid chemical structure of these feedstocks becomes more complex in the order of the above presentation.

• Algae oil. It is to anticipate that I see weak chances for algae oil to become a biodiesel feedstock commodity. High content of omega 3 constituents has much higher value potential than combustion. A perspective area of research will be the separation of omega 3 essential fatty acids and converting the rest of the processing into biodiesel.

The core mechanism of the biodiesel technology developed consists in altering the phase behavior of components in the sequential system of the chemical reactions. It  has   been   known   that   vegetable   oil,   the   substrate   of   biodiesel   synthesis,   does   not   dissolve  in  the reagent methanol.  Neither methanol is dissolved in refined vegetable oil. Since   the   reagent   and   the   substrate   form   two   distinct   immiscible   phases   intensive  mixing  is  needed  to  bring  reaction partners, including  the  catalyst  methoxy   into   intimate   contact.   It   has   therefore   been the general practice   to   use   intensive   mixing and  high  excess  of  reagent.  These  promote  trans-­‐esterification  conversion to equilibrium   within   a   period   of   about 30

minutes, at 55°C   and   K-­‐methoxy   catalyst.  

The intensive  mixing  does  not  only  promote   the  forward  (methanolysis),  but  the  reverse   (hydrolysis)  reactions  alike.  

I   proposed   the   use   of   an   apolar   solvent   to   avoid   phase   transfer   related   transport and   phase   separation   difficulties   in  

synthesis  and  refining  steps  in biodiesel processing.  The  idea  was born  in  technique   of   acid   number   test   of   lubricating   oils.  A  related recommendation  was invented by Boocock by the  use a  polar  solvent  for the same sake,  to  eliminate  the  mass  transfer   resistance.   I   opted   for   the   use   of   an   apolar   solvent.   By considering reasons   considering  basic  chemical  engineering  principles:  

• The feedstock and the biodiesel are predominantly apolar. Less apolar solvent dissolves more feedstock than do a polar solvent.  

• The  use  of  a  polar  solvent  incurs the use of high excess of reagent. The rate of methanol used in polar solvent system exceeds the extent of 16  times  to  stochiometry,  

• The polar solvent dissolves the byproduct glycerol and maintains the conversion in both directions. The difference between polar solvent and no solvent systems consists in faster kinetics to equilibrium.

• The apolar solvent rejects the byproduct glycerol, full   conversion   can theoretically can be  achieved  in  a  single  reaction  step.  

• To separate the byproduct to promote the reaction from partial to full conversion the  polar  solvent  must be separated between two reaction sequences. Separation of the solvent by distillation is highly energy demanding operation.

My   goal was   to   perform   trans-­‐esterification   to   full   conversion   in   a   single   operational  contact.  Phase   behavior   experience   affirmed   that   the   apolar   solvent   brings  the  substrate  and  reagent  into  a  single  phase  and  rejects  the  glycerol  into  a   distinct  phase  as  the  reaction  progresses.  Expelling  water  into  the  glycerol  phase   protects the catalyst.  

PHASE TRANSFER FEATURES

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RESULTS

PHASE  BEHAVIOR  TESTS:

1. Without addition of apolar solvent the system forms a homogeneous liquid phase, the possibility of intimate contact of reaction partners allow fast and efficient reaction. Lack of the solvent prevents the intimate contact.

2. Addition (formation) of glycerol turns the system into a duo-sol solvent extraction refining system. In such the apolar solvent (hexane) dissolves the biodiesel feedstock components and rejects the polar ones into the selective polar solvent (glycerol) phase.

3. This  duo-sol type feedstock  refining lowers the gum and other components that if present make biodiesel processing difficult to perform.    

4. Colloid  chemistry  principles control the phase behavior.  Salting  effect  cannot   be  disclosed  if  the  catalyst  is  acidic. Hexane  as  a  solvent  had  clean  effect  of  avoiding   emulsion  formation  and  contributes to  breaking  temporary emulsion structures.  

5. Hexane  is  necessary  to  bring  vegetable  oil  and  methanol  into  a  single  phase.  

Despite   earlier   myths   vegetable   oil   does   not   dissolve   methanol.  Intensive   mixing   can   solubilize   some methanol in oil.   This  

solubilized   (encapsulated)   form   of   the methanol   can   initiate   trans-­‐esterification   reactions under  optimal  conditions.  Even  in  this   case   phase   transfer   cannot   be   avoided.   The   catalyst   is   preferably  staying dissolved   in   the   polar  phase.  For  catalytic activity  at  least  0.5%  

catalyst     must   be   present   in   the   “reaction   phase” and this is only possible to meet in dispersions in two phase systems.  

ESTERIFICATION:

Esterification proved to be a cornerstone operation in biodiesel processing of higher ranked generation process technologies. More   than   370   individual   esterification   reactions  have  been  performed  in batch and continuous setups. Modes of operations included esterification under atmospheric and pressure conditions, with partial or total reflux, in loop reactor and in co- and counter current mode of contact. It revealed from the experiments that the proposed phase transfer avoidance in trans-esterification was a relatively easy task compared to stubborn pattern of colloid chemically controlled esterification. In esterification with sulfuric acid the catalyst forms a distinct disperse phase with part of the reagent. Properties of the disperse phase are altered by polar components. The   more   I   progressed   with   research   of   the   technology   the   more   questions  raised,  mainly  because  of  the  use  of  difficult  to  process  feedstocks.  Some   of   these   questions   have   not   been   addressed   before and some have been simply ignored.   While   esterification   of   oleic   acid   was   an   easy   to   execute   exercise,   yellow   grease   and   distillers   corn   oil   presented   unexpected   difficulties   and   outcomes.   In this series I  had  to  answer  some  never  asked  before questions:  

• Is  degumming  a necessary upstream operation  to  esterification?    

• Can  the  reaction  be influenced  by  the use of a promoter?  

• Can the high reagent excess of 60-120 to stochiometry reduced to much lower level?

READILY AVAILABLE REAGENT

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In conventional biodiesel units, the scope of chemical conversion is limited to trans- esterification of triglycerides. Majority  of  technology  vendors  specifies  low  FFA  and   P-­‐content.  Accordingly degumming is necessary to promote this core reaction. Similar to   industrial refining   for food grade edible   oil,   super   degumming   technique   (neutralization  to  separate  acids  and  hydrolysis  with  phosphorous  acid  to  convert   phosphatides  into  water  soluble  molecules)  results in 5%  loss in  final yield for every  

%  of  FFA  separated. In the case of processing high FFA feedstocks with esterification as a first conversion step it appears to common chemical engineering sense  to  perform a degumming. The high dosage of reagent seems to be reasoned to weaken the colloid chemical interferences, influences.

It has been shown that:

Esterification with sulfuric acid catalyst does also degum the esterified stream.

Sulfuric acid has been proved to be equally efficient to phosphoric acid in degumming.

Ion exchange resins are more favorable, although operational costs are higher.

Conversion and kinetics can be promoted by means of adding adsorbent. Fuller earth type adsorbents and 3A molecular sieves have been found to be equally beneficial.

The excess of reagent to stochiometry can be reduced by 5-10 times with reference to industrial practice. For such

reduction the esterification must be carried out at higher pressure. This allows the raise of temperature above 100 °C and makes possible the intimate contact of reaction partners in counter current mode of operation. Significant reduction in excess of methanol contributes to reduction of distillation duty for reagent recycle.

Contrary to phase transfer avoidance in trans-esterification the mechanism in esterification reaction follows an interfacial pattern in presence of sulfuric acid catalyst. For

progress in esterification conversion there is no need to bring either of the reaction partner into the phase of the other partner via phase transfer mechanism. The reaction takes place at the interface, for such there must be an easy renewal of interface, for the reactions at the interface. I had to yield in concluding that esterification of FFA with sulfuric acid catalyst could not have been performed in phase transfer avoided mode of operation. The case was different with ion exchange resin catalyst. In such system the phase transfer avoidance could have been

profited. The reagent and substrate formed a single phase, diffused onto the active site of the resin and the reaction took place at the active site, such as is the case of heterogeneous catalyis. By the reduced viscosity both the starting materials and the reaction products could more easily diffuse to and from the surface from and into the bulk than in the case of absence of the suitable solvent.

By intensive mixing the number of

intimate contact events can be increased at TRANS-ESTERIFICATION KINETICS SETTLING RATES

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enlarged surface area and under intensified product transport from the interface toward to bulk. Dilution of the apolar phase is beneficial for renewal of the interface from the apolar side, while high excess of reagent promotes the same mass transfer in the polar phase. According to this observation the rate limiting factor in esterification is a function of the rate of renewal of the interface for intimate contact of the reagent, catalyst and substrate.

NEUTRALIZATION:

Neutralization of the esterified stream is a unit operation with decisive influence on the downstream operations. If the esterification conversion is not adequate the remaining free fatty acids convert into soap and soap initiates emulsification and the emulsion can foul the column of neutralization and the column of trans-esterification.

TRANS-ESTERIFICATION:

Trans-esterification in phase transfer avoided conditions can be conducted to close to full conversion within minutes either in batch or in counter current operation. The specific benefit of performing the trans-esterification under such conditions is the better yield of the better quality biodiesel due to less dissolution of the biodiesel in the polar G- phase. The higher kinetic rates are observed both in reaction kinetic and in phase settling rates. The  success  of  shifting  the  reaction  of  trans-­‐esterification  toward  completion   is  supported  by  the  very  fast  separation  of  the  byproduct.  This  separation  is  in  fact   a   rejection   from   the   reaction-­‐main   product   phase   into   the   byproduct   phase.   This   rejection   has   been   visalized   in   an   all-­‐glass   made   loop   reactor   experimental   apparatus,   in   which   the   drop   of   glycerol   were   dropping   down   in   the   loop   and   collected   at   the   bottom   of   that.   This   visualized   and   practically   counter-­‐current   settling   made   me  to think about designing the   counter-­‐current   apparatus   and  to   work   techniques   that makes possible   retrofitting conventional, low in efficiency biodiesel production systems.

Recommended technology variants are presented for fully continuous, counter current technique and for retrofitting conventional, first generation plants into second generation according to research recommendations of the present thesis.

BYPRODUCT:

G-phase related works revealed that low in efficiency biodiesel production systems dissolve significant amount of main product and this content turns the G-phase system into a Pickering emulsion system, in which an ionic core is surrounded by a multiple emulsion structure. The encapsulated oil content constitute a major difficulty in producing higher grade glycerol. After this emulsion being broken the technology of producing higher grade glycerol follows the sequence of conversion of not reacted glycerides and FFA in a sulphuric acid catalyzed (trans-)esterification, separation of the solid components by centrifuge and decanting the apolar (oil)

phase above the polar (glycerol) phase. The salt can refined by washing with MeOH and dried. The glycerol can be treated with selective adsorbent and the such refined product’s quality is good for animal forage.

G-PHASE STRUCTURE

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INVESTMENT IN PRODUCTION PLANTS:

By revisiting principles and applying the recommendations of the thesis conventional   biodiesel   production   units   can   be   converted   to   “second   generation”  

technologies   by   revisiting   the   scientific   basis   of   esterification   and   trans-­‐

esterification  and  redesigning  the  unit  to  optimize  these  reactions.    Existing  assets   can  be  reused  to  improve  capacity  and  efficiency  of  the  unit,  thus  lowering  costs  of   conversion and increasing the profit generation potential of the assets, especially if operated in symbiotically connected industrial units.

The  most  important  findings  of  the  research: The feedstock of biodiesel processing can be as different as many production variables can pertain. Based on the findings that the most valuable asset of any FAME production consists in the feedstock special attention must be paid to selection of the kind of the seed and to strictly adhering to recommended technology conditions. Production of biodiesel at small and medium scale units are at best incorporated into an (agro)-industrial ecological system. Algae feedstocks do not seem to be explored in the near future, mainly because of cost and properties. The most beneficial feature of algae oil can be explored in the field of healthy food, because of high content in polyunsaturated fatty acids and phosphorous.

RETROFIT AN EXISTING FIRST GENERATION PLANT

RETROFIT AN EXISTING FIRST GENERATION BIODIESEL PLANT

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FLOW SCHEME OF THE PILOT PLANT DESIGNED TO DEMONSTRATE THE FINDINGS IN CONTINUOUS COUNTER CURRENT OPERATION

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THESES:

The   most   important   findings   of   the   research will follow in this section. Before listing achievements with significance to progress in science of biodiesel processing some technical and technological conclusions will also be presented as recommendations to practice.

Feedstocks of biodiesel processing can be as different as many production variables can pertain. Based on the findings that the most valuable asset of any FAME production consists in the feedstock special attention must be paid to selection of the kind of the seed and to strictly adhering to recommended technology conditions. Production of biodiesel at small and medium scale units are at best incorporated into an (agro)- industrial ecological system. Algae feedstocks do not seem to be explored in the near future, mainly because of cost and properties. The most beneficial feature of algae oil can be explored in the field of healthy food, because of high content in polyunsaturated fatty acids and phosphorous.

1. BY THE USE OF SUITABLE APOLAR SOLVENT PHASE TRANSFER RESISTANCE IN TRANS-ESTERIFICATION CAN BE AVOIDED

The aim of my research when conceived was to find a conversion technique by which the rate of reaction of trans-esterification can be increased. My results showed that by avoiding interfacial resistance to mass transfer this can be achieved.

I have demonstrated through liquid-liquid equilibrium tests that there is a beneficial range of addition of apolar solvent to form a single liquid phase by reaction partners. By such removal of the interfacial resistance the rate of trans-esterification reaction could have been significantly improved. The outcome of avoiding phase transfer resistance complete conversion was achieved in 5 minutes, in comparison to 30-60 minutes times on stream for reaching the equilibrium conversion if the solvent was not present.

Avoidance of phase transfer resistance can be done with polar solvents too.

2. BY THE USE OF SUITABLE APOLAR SOLVENT THE REVERSIBLE TRANS-

ESTERIFICATION REACTION CAN BE SHIFTED TOWARD COMPLETE CONVERSION: Another aim of the research was to shift the reversible trans-esterification toward methanolysis on the expense of the reverse glycerolysis reaction. In practice of biodiesel production complete conversion can only be approached if the byproduct is separated in a unit operation after the reaction reached the equilibrium condition. By the use of polar solvents separation is only possible if the solvent is separated in a distinct unit operation to submit the mixture for settling or centrifuging. In operational practice this equilibrium condition is at about 80% conversion, while the standard requires a conversion of at least 96.5%. A common weak point of processes consists in the need to separate the byproduct as a condition for a second step of trans-esterification conversion. The separation can be very long lasting procedure if it is done in gravity settler or can be expensive because of the high energy demand to separate the byproduct by the use of a centrifuge.

I have demonstrated, that the byproduct can be instantaneously rejected from the reaction mixture to shift the conversion toward completion in a single contact event without including an intermittent operation for separation of the byproduct (and another if the solvent is polar). The proposed techniques were demonstrated both in batch and continuous counter current setups.

The mechanism is based on the engineered condition by the addition of the selected apolar solvent to reinstall an interfacial barrier against the return of the byproduct into the reaction phase. The reinstalled interfacial resistance efficiently bars the reverse

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glycerolysis reaction of FAME. By such mechanism becomes possible to shift the reversible reaction toward the desired direction. This shift cannot be done by lack of solvent or by the use of a polar solvent. With lack of solvent a desperse condition must be maintained by high input of energy, with the polar the byproduct stays dissolved in the homogeneous reaction mixture.

3. BY THE USE OF APOLAR SOLVENT THE RATE AND SELECTIVITY OF SEPARATION OF MAIN AND BYPRODUCTS CAN BE IMPROVED:

Most common drawback of operational production systems is associated with either lengthy or energy consuming separation of the main and byproducts after reaction steps of transesterification. It has also been subject of concern that the byproduct phase dissolves relatively high amount (10-20%) of main product. My aim was to search for technique to shorten the time and specific energy consumption of this operation with significant improvement of separation selectivity between the by and main products.

I have demonstrated that if the suitable apolar solvent was added at proper rate the rejection of the glycerol has been almost instantaneous and complete. This finding made possible to execute the reaction contact and the phase separation in a single contact device. This contact device is preferably a counter current reactor-extractor. For existing systems modification of reactors to a loop reactor configuration can be a practice for performing the same operations.

In addition to faster splitting of the fuel and glycerol phases the selectivity of selectivity of this operation can be significantly increased to reduce the loss of product into the polar byproduct. The amount main product in the G phase could have been reduced to 0.5-1%.

4. ESTERIFICATION AND TRANS-ESTERIFICATION PROVIDES SOLVENT REFINING FEATURES

In carrying out the experiments of esterification and trans-esterification in solvent assisted mode the solvent refining feature explained to me that mainly because of the selectivity of phase separation the process is a chemical reaction associated solvent refining process. To prove this I demonstrated by addition of glycerol that it forms a polar extractant to selectively extract gum and phosphorous components into the polar phase. Because of kinetic characteristics this can be accomplished in counter current mode of operation too. I have also demonstrated that these improvements in selectivity and kinetics of separation are controlled by colloid chemical characteristics of the system.

Because of the selective refining action of the newly formed polar phase pre- treatment of the feedstock must not be as strict as the requirement for first generation biodiesel plants to remove gum components. In those systems these polar compounds, if not separated selectively and efficiently can initiate the formation of dispersed liquid system, that is a major reason for slow and difficult separation of main and byproduct phases. The industrial relevance and significance of this is to reduce the loss of valuable feedstock in conventional degumming operation. This efficient degumming along with esterification can save significant amount of triglycerides for the synthesis. It has been reported that every percent of polar constituent to be removed can contribute to a loss of up to 5% of the feedstock. The developed technology makes possible to improve the use of resources.

5. ESTERIFICATION OF FREE FATTY ACID CONSTITUENTS FOLLOWS AN INTERFACIAL REACTION PATTERN

There is no unique description of the mechanism of ester formation in biodiesel processing technologies. Some scientists reported that the reaction takes place in the

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reaction phase into which the reagent is dissolved, some are claiming that the reaction takes place at the interface of the dispersed globules.

In trans-esterification assisted by a solvent the reaction mechanism is clearly following a homogeneous pattern. In esterification with sulphuric acid catalyst, the reagent is being distributed between the continuous fuel-reagent phase and the disperse sulfuric acid-reagent liquid phase. Accordingly both reaction mechanisms are possible at a time. There must be reactive contact locus at the interface where the reaction can occur. The mechanism of esterification must be of mixed type: partly in homogeneous phase and partly at the interface, I would call this course of reaction interfacial type. The kinetic rate measurements indicate this intermediary position, faster than in conventional systems, but much slower than in homogeneous systems. The rate limiting is being dependent on interface renewal. At the interface the polar head of the free fatty acids orients toward the polar phase, while the hydrocarbon chain stays in the apolar oil phase.

As the FAME leaves the interface a next FFA can substitute the gap at the interface.

High reagent:substrate rates and high solvent:reagent rates are beneficial because of contributing to promotion of diffusion and by such the renewal of the interface. Interface renewal is similarly important in trans-esterification for efficient extraction of polar constituents into the reaction generated polar phase.

By the use of ion exchange resin the reaction is interfacial similar to heterogeneous catalytic chemistry.

6. COLLOID CHEMISTRY AS IMPORTANT CONTROL MECHANISM IN TECHNOLOGIES BIODIESEL PROCESSING

The process of products separation has shown clearly features of colloid chemical principles basis. Beside of this evident colloid chemistry feature of interface renewal there were other findings in my research related to colloid chemistry

• I clearly demonstrated that the more complex the colloid structure of the feedstock was the more difficult and more severe treatment conditions had to be employed. Processing of food grade oils proved to be a simple task, especially if the selected apolar solvent was exploited. With more difficult to process feedstocks, such as distillers grain with dissolved solids and yellow grease or algae the limiting factor was the complex dispersion of the feedstock with encapsulated oily compounds.

• Refining the byproduct G-phase made possible to demonstrate that the main limiting action is based on colloid chemical principles. According to the model proposed there is a multiple, solid particles stabilized emulsion structure (so called Pickering type emulsions) that encapsulates solid and oil components. This structure acted against complete conversion into biodiesel, leaving the oily components encapsulated. Release of the encapsulated compounds must have been done by taking into considerations colloid chemical limitations. Small and medium size companies can profit of these findings by processing G-phase of conventional technology employing units.

DEVELOPMENTS WITH RELEVANCE TO INDUSTRIAL REALIZATIONS: BY THE USE OF APOLAR SOLVENT

THE OVERALL SPECIFIC ENERGY DEMAND CAN BE REDUCED,

PROCESSING FOOTPRINT OF A UNIT CAN BE REDUCED,

OBSOLETE PLANTS CAN BE MODERNIZED

I have been looking for a technique to reduce the overall specific energy demand of biodiesel processing. The most important contribution to reduction of specific energy demand is associated with less energy consumed for intensive mixing. It has been

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proved that the specific energy demand of maintaining the disperse state for the promotion of contact of reaction mixture components surpasses the energy needed for pumping. I calculated that the additional amount of energy needed for solvent and reagent recycle is significantly lower (by 20-40%) than the specific energy consumption in cases of reference.

TECHNOLOGY DEVELOPED

These findings made possible to develop two variants of the apolar solvent assisted biodiesel processing.

A truly continuous operation realized with counter current reaction extraction and distillation columns as the main contact devices. The truly continuous operation makes possible to profit of heat exchangers for rational energy management. Footprint of the operational units and amount of inventory under operational conditions can be reduced accordingly. These features make the system more environmentally respectful, more safe than those mixer-settler based technologies in which the time on stream to product is more than 3 times longer than in the proposed system.

I have recommended a system for retrofit of conventional unites to more efficient, more ecological systems. This can be done switching from mixer-settler operation to loop reactor system by the use of suitable apolar solvent.

Future works are planned in the pilot plant of the truly continuous biodiesel processing and in industrial scale demonstration of retrofitting.

Future works are ongoing to explore other type of feedstocks that are high in essential fatty acids, such as algae and fish oil.

ARTICLES AND COMMUNICATIONS RELATED TO THE SUBJECT OF THE THESIS:

KOVÁCS   A.:   Megújuló   alternatív   üzemanyagok   (Renewable   alternative   fuels),   Energia   Központ,  Phare,  EU  FP5  kiadvány  

KOVÁCS   A.:   Alternatív   üzemanyagok   (Renewable   fuels),   Hatékony   Energia,   4.   2-­‐3,   27-­‐28,   1999,

KOVÁCS  A.,  Haas,  L:  Új  Biodízel  technológia  (New  biodiesel  technology)  MKE,  VEN,  Veszprém,   p  352-­‐356, 2002  

KOVÁCS   A.,   Haas,   L,   Majoros,   I:   Research   and   application   examples   for   clean   technologies,   Intl.  Conf.  on  21ST  Century  Environmental  Technologies,  June  13  and  14,    Budapest, 2002

KOVÁCS   A.,   Haas:   Biodiesel   technology,   a   step   closer   to   hydrocarbon   processing   practice,   Interfaces02,  Budapest,  Szept.  19-­‐20,  2002  

KOVÁCS  A.,  Haas:  Affordable  biodiesel  technology,  Bioenergy,  Proc.  P.  172,  2002,  Sept.  22-­‐26,   2002,  Boise,  Idaho

KOVÁCS  A.:            Efficient  and  affordable  biodiesel  technology  with  reserves  to  improve   operational  technologies,  4th  European  Motor  BioFuels  Forum,  24  -­‐  26  Nov.,  2003  Berlin  

KOVÁCS  A.            Industrial  Ecology,  how  do  I  approach  on  the  basis  of  energy  related  disciplines,   Industrial  Ecology  in  favor  of  business  and  environment,  2.  Dec.,  2003,  Budapest  

KOVÁCS   A.,   Haas,   L:   Jobbított   biodízelel   technológia   kőolajipari   tudományos   alapokon   (Improved  biodiesel  technology  on  the  ground  of  petroleum  refinery  science),  Magyar  Kémikusok   Lapja,  59.6-­‐7,  220-­‐225,  2004  

KOVÁCS  A.:  Industrial  ecology  in  environmnetal  project  conception  building  and   implementation,  Industrial  Ecology  Conference  of  Visegrád  Countries,  June  2004,  Budapest  

KOVÁCS  A.,  Haas:  Aspects  of  biodiesel  development  in  regional  renewable  energy  strategies,   Energy  Forum  Debrecen,  2004,  Sept.  17  

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KOVÁCS  A.,  Haas,  L:  Improved  biodiesel  technology  on  the  ground  of  petroleum  refining   experiences,  Olaj  Szappan,  Kozmetika,  vol  54.,  No,  1, 2005

KOVÁCS  A.,  Haas,  L:  Feasibilty  and  technical  features  of  use  and  production  of  biodiesel  fuels,   Olaj  Szappan,  Kozmetika,  vol  54.,  No,  2, 2005

KOVÁCS  A.:Biodiesel  perspectives  in  production  and  use,  Interfaces’05,  Sopron,  Sept  15-­‐17, 2005

KOVÁCS  A.:  Industrial  Ecology  Interfaces’05,  Sopron,  Sept  15-­‐17  

KOVÁCS  A.:  Affordable  and  efficient  technology  and  operational  circumstances  for  biodiesel   production,  Debrecen,  Energexpo  and  Conference,  2006

Kovács,  A.,  Haas,  L:  Chemical  Engineering  Means  of  Improving  Efficiency  in  Biodiesel   Production  Technologies,  Eastern  Biofuels  Conference  and  Expo,  II,  Budapest,  2006,  May-­‐June  

KOVÁCS  A.,  Czinkota:  An  essay  on  environmental  and  rural  development  in  production  and   use  of  alternative  fuels  from  the  viewpoint  of  a  chemical  engineer,  Celje,  Slovenia,  invited  lecture, 2007

KOVÁCS   A.:   Feedstocks   and   operational   aspects   of   ecologically   engineered   biodiesel   technologies,  WIREC2008,  Washington, 2007

KOVÁCS   A.:   Agro-­‐industrial-­‐ecology   approach   to   renewable   energy   resources,   BioEnergia,   vol2.No.5,7-­‐10,  2007    

KOVÁCS  A.:  Are  renewable  energy  based  fuel  also  sustainable?  Interfaces08,  Sopron, 2008   Tolner,  Ződi,  KOVÁCS  A.,  Kertész:  Biodízelgyártás  melléktermékeként  keletkező  glicerin   hatása  a  talaj  ásványi  nitrogéntartalmára.  (The  effect  of  glycerine,  a  by-­‐product  of  biodiesel  

production,  on  the  mineral  nitrogen  content  of  soil.)  Zöldenergia,  földhő  és  napenergia  hasznosítása   a  hőtermelésben  Konferencia,  Gyöngyös,  2010.05.20.  Konferenciakiadvány  110-­‐114.  ISBN:  

978-­‐963-­‐9941-­‐12-­‐0    

KOVÁCS  A.,  Czinkota,  Tolner  L:  Agroökológiai  alapú  megújuló́  energiatermelési  rendszer.  

(Agro-­‐ecology  renewable  energy  generation  system.)  Zöldenergia,  földhő  és  napenergia   hasznosítása  a  hőtermelésben  Konferencia,  Gyöngyös,  2010.05.20.  113-­‐114,  ISBN:  

978-­‐963-­‐9941-­‐12-­‐0  

KOVÁCS  A.,  Tolner,  Czinkota,Tóth:  Biodízel  technológia  hulladék  alapanyagokból.  (Biodiesel   production   technologies   on   refuse   basis.)   Zöldenergia,   földhő   és   napenergia   hasznosítása   a   hőtermelésben   Konferencia,   Gyöngyös,   2010.05.20.   Konferenciakiadvány   106-­‐112.   ISBN:  

978-­‐963-­‐9941-­‐12-­‐0    

Tolner,  KOVÁCS  A.,  Kovács,  Vágó,  Czinkota:  Ellentmondások  a  biodízelgyártás  melléktermék   mezőgazdasági   hasznosíthatóságában.   (Contradictions   in   agricultural   Utilization   of   biodiesel   byproduct.)   Zöldenergia,   földhő   és   napenergia   hasznosítása   a   hőtermelésben   Konferencia,   Gyöngyös,  2010.05.20.  Konferenciakiadvány  154-­‐158.  ISBN:  978-­‐963-­‐9941-­‐12-­‐0  

KOVÁCS  A.,  ,  Czinkota,  Kovács,  Tolner:  Biodízel  melléktermék  alkalmazása  a  talajvédelemben.  

(biodiesel   byproducts   in   soil   chemistry)     Erdei   Ferenc   VI.   Tudományos   Konferencia,   2011.  

augusztus  25.,  Kecskemét        

KOVÁCS   A.,   ,   Czinkota,   Nagy,   Issa   I,   Tolner:   Use   of   biodiesel   byproduct   in   agriculture.  6th   ISMOM,   International   Symposium   of   Interactions   of   Soil   Minerals   with   Organic   Components   and   Microorganisms  ,  26th  June-­‐1st  July  2011,  Montpellier,  France          

Szele,  Gombos,  KOVÁCS  A.,  ,  Ember:  Feeding  Purified  Glycerol  from  Biodiesel  to  CBA/CA  Mice:  

Effects  on  Gadd45a  and  Nfkb1  Expressions.  In  Vivo  2010,  24  (3):  303-­‐308  (impact  factor:  1.143)   Szele,  Gombos,  KOVÁCS  A.,  Ember:  Effects  of  Purified  Glycerol  from  Biodiesel  on  Cyp1a1  and   Cyp2e1  Expressions  in  CBA/CA  Mice.  In  Vivo  2011,  25  (2):  237-­‐240  (impact  factor:  1.143)  

Szendi,   Gerencsér,   KOVÁCS   A., Varga:   Biodízel   előállításakor   képződött   glicerin   fázis   melléktermék  vizsgálata  in  vivo  genotoxikológiai  tesztekben.  (Testing   bydiesel  byproduct  glecerol   phase  in  in  vivo  tests)  Magyar  Epidemiológia  2011;  8(1):21-­‐26.  

KOVÁCS  A.:  The  potential  to  boost  capacity  and  efficiency  in  small  to  medium  sized  biodiesel  

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production   systems,   Journal   of   Industrial   Ecology,   Volume   16,   Issue   1,   pages   153–162,   February   2012  (impact  factor:  2.446)  

KOVÁCS  A.:  Aspects  of  refining  biodiesel  byproduct  glycerin,  Petroleum  &  Coal  53  (1)  91-­‐97,   2011,  (impact  factor:  0.5)      

KOVÁCS  A.,  Czinkota,  Tóth:  Improving  Acid  Number  Testing  of  Biodiesel  Feedstock  and   Product,  Journal  of  the  American  Oil  Chemists'  Society,  2012,  Volume  89,  Number  3,  Pages  409-­‐417     (impact  factor:  1.587)  

Kovács,  Zsédey,  KOVÁCS  A.,  Vitág,  Schmidt:  Apparent  digestible  and  metabolizable  energy   content  of  glycerol  in  feed  of  growing  pigs,  Livestock  Science,  Volume  142,  Issue  1  ,  Pages  229-­‐234,   December  2011  (impact  factor:1.295)

KOVÁCS  A.:  Manipulation  of  colloid  chemistry  improves  the  efficiency  and  profitability  of   biodiesel  production,  poster  presentation,  International  Biomass  conference  and  expo,  ,  16-­‐20,  April   2012,  Denver,  Co.,  USA  

KOVÁCS  A.,    Ball,  C.:  Modification  of  colloid  chemistry  to  improve  biodiesel  production,   European  Biodiesel  2012,  13-­‐14  June  in  Krakow,  Poland    

KOVÁCS  A.,  Ball,  C.::  Use  of  colloid  chemistry  to  improve  to  improve  biodiesel  production,   Periodica  Polytechnica,  Chemical  Engineering,  in  press  (impact  factor:  0.2)  

 

PATENTS  

KOVÁCS  A. et others:  P014786,  Jobbított  biodízelel  technológia  növényi  olaj  átészterezésével,   2001  

KOVÁCS   A. et others.:   PCT/HU02/00114   Improvement   in   or   rellating   to   a   method   for   transesterifying  vegetable  oils,  2002

KOVÁCS  A.,  Sinoros  Szabó:  Alternatív  szilárd  tüzelőanyag  (Alternative  solid  fuel),  2009     KOVÁCS  A. Transesterification  of  vegetable  oils,  2009  UK  5633001:  PCT/GB2009/000246,   WO/2009/095668    

BOOK

KOVÁCS   A.:   Principles   and   practice   of   biodiesel   production   technologies   and   product   evaluation,  (Hungarian)  2003,  KUKK  K+F,    ISBN963  00  9789  3,  Budapest,  

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