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Biology, Biotechnology 2. Lecture

Áron Németh, PhD Senior Lecturer

http://f-labor.mkt.bme.hu

Content:

•Overview of microbiology, and of microbial physiology

•Type of industrial microbes,

•Main biochemical characteristics: aerobs and anaerobs,

•Basic microbial metabolism

2.Lecture: Cell-biology

Biochemistry for Chemical Engs.

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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Introduction

Biotechnology = applied (micro)biology

P -1 / B T -1 0 1 M ix in g

P -2 / S T -1 0 1 H e a t S t e riliz a t io n

P -4 / G -1 0 1 C e n t rif u g a l C o m p re s s io n

P -5 / A F-1 0 1 A ir F ilt ra t io n

P -6 / A F-1 0 2 A ir F ilt ra t io n

P -7 / FR -1 0 1 F e rm e n t a t io n

P -9 / D S -1 0 1 C e n t rif u g a t io n

P -1 1 / H G -1 0 1 H o m o g e n iz a t io n P -1 2 / D S -1 0 1

C e n t rif u g a t io n

P -1 4 / D S -1 0 1 C e n t rif u g a t io n P -1 6 / D F-1 0 1

D ia f ilt ra t io n P -1 7 / D E -1 0 1

D e a d - E n d F ilt ra t io n M e d ia

S -1 0 6 S -1 0 7

S -1 0 8

A ir S -1 1 0

A mmo n ia

W FI-1

L iq W a ste 4

L iq W a ste 5 W a te r

P -8 / V T -1 0 1 S t o ra g e S -1 0 1

S -1 0 4

P -1 5 / V -1 0 1 I B S o lu b iliz a t io n P -1 8 / V -1 0 2

C N B r C le a v a g e S -1 2 1 C N B r/ H C O O H

L iq w a s te 1

L iq W a ste 2

S -1 1 4 L iq W a ste 3

P -1 9 / CS P -1 0 1 R o t a ry E v a p o ra t o r P -2 0 / V -1 0 3

S u lf it o ly s is P -2 1 / D F-1 0 1

D ia f ilt ra t io n W FI-2

L iq W a ste 6

P -2 3 / V -1 0 4 R e f o ld in g

P -2 4 / D F-1 0 2 D ia f ilt ra t io n

P -2 6 / V -1 0 5 E n z y m e C o n v e rs io n

P -2 7 / D F-1 0 2 D ia f ilt ra t io n

P -3 1 / D F-1 0 4 D ia f ilt ra t io n P -3 2 / C-1 0 5

G e l F ilt ra t io n P -3 5 / B CF-1 0 1

B a s k e t C e n t rif u g a t io n P -3 6 / FD R -1 0 1

F re e z e D ry in g

S -1 2 7

P -2 2 / C-1 0 1 S - S e p h a ro s e

P -2 5 / C-1 0 2 H I C C o lu m n

P -2 8 / C-1 0 3 S - S e p h a ro s e

P -3 0 / C-1 0 4 R P - H P L C S -1 3 5

S -1 3 6

L iq W a ste 7

W FI-3

P -2 9 / D F-1 0 3 D ia f ilt ra t io n M rE tO H

L iq W a ste 8 S -1 4 6 S -1 4 7 S -1 4 8

L iq W a ste 9

W FI-4

L iq W a ste 1 0

L iq W a ste 1 1 S -1 5 8

S -1 5 9 S -1 6 0

S -1 6 1 1 7 8 7 .6 5 k g / b a tc h

W FI-5 S -1 6 5

S -1 6 6 S -1 6 7

L iq W a ste 1 3 W FI-6

L iq W a ste 1 4 S -1 7 2 S -1 7 3

S -1 7 4

S -1 7 5

L iq W a ste 1 5 S -1 8 6

P ro d u c t 11.50 kg/batch

S -1 2 3

L iq W a ste 1 7

Insulin Production Flowsheet

Fermentation Section

Primary Recovery Section

Reactions Section

Final Purification Section P -1 0 / B T -1 0 2

B le n d in g / S t o ra g e E D T A S o lu t io n

S -1 4 2

P -1 3 / B T -1 0 3 B le n d in g / S t o ra g e S -1 1 8

T rit o n - X - 1 0 0

S -1 4 3 4 3 4 5 .6 5 k g / b a tc h

S -1 1 9 S -1 4 4

S -1 4 9

S -1 5 2

S -1 5 4

P -3 4 / V -1 0 6 C ry s t a lliz a t io n

S -1 2 6

S -1 5 7 S -1 3 7

P -3 3 / D F-1 0 5 D ia f ilt ra t io n

S -1 2 4

L iq W a ste 1 6 S -1 6 2

S -1 0 2

L iq W a ste 1 2 M rE T O H / U re a

S -1 0 3 S -1 0 9

S -1 1 1 S -1 1 5

G u a n H C l S -1 2 2

S -1 2 5 8 3 6 9 .7 1 k g / b a tc h

S -1 2 9

S -1 3 0 S -1 3 1

S -1 3 2

E n zyme s-N e w

S -1 3 3

S -1 3 4

S -1 3 8

Enzym or Microbe

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

Biotechnology = applied (micro)biology

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Fermentation: the conversion of the given substrate by some living organism (or by their parts)

Living organism (or its part) = Microorganism or (its) enzym

Biotechnology is based on microorganism -> Microbiology

General Microbiology

Systematic (Detailed) Microbiology (Taxonomy)

Biotechnology = applied (micro)biology

Microorganism : microscopic living organism, which is unvisible by eyes

Motto : „ It might look that I am doing nothing, but at a cellular level I am really quite busy.”

Comments:

1. There’s no „stupid” microbes.

2. Microbes only want to live.

3. But we selfish serve and utilize them.

4. They give us in change profit and salary.

5. BUT: unvisible, thus often their accompany processes are also unvisible (for example: contamination)

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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Nature Agar plate Petri-dish

Shaking flask cultivation

Bench top fermentor

Pilot plant Production

plant

Technology Development vs. Production – applied microbiology:

Isolation

Strain Collectrion

General Microbiology

2. Microbiology operations:

A. Media preaparation B. Isolation

C. Screening D. Identification E. Preservation and

maintenance F. Subcultivation

(transfering) G. Strain imprvements 1. Microbiology knowledge:

A. Structure of a microbial cell B. Microscopic

observations C. Microecology

Detailed Microbiology

Taxonomic system:

-Phenotype based -Genotype based BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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1. Microbiology knowledge:

Bacteria: 1-2 mm 1000x

Yeasts: 10 mm 400x

Molds: 10 mm-1mm 100x

B. Microscopic observations

General Microbiology

Microscope:

Bacteria: 1-2 mm 1000x

Yeasts: 10 mm 400x

Molds: 10 mm-1mm 100x

Gram+

Gram -

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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General Microbiology

Measurements of microbes:

1. OD-optical density (UV-Vis photometer, 600-660nm) 2. Turbidimetria (online)

3. Mikcroscope – cellcounting with Buerker chamber (10^6 pieces/ml) 4. Automatic Cellcounter (10^6 pieces/ml)

5. Cell Dry Weight (1-10 g/L)

6. Diluting-dispersing method (CFU/ml)

General Microbiology

C. Mikroecology

Livingplaces: air, water, soil

Life-kind: saprophyta, symbionic, commensalism, parasitism,

Life-conditions: temperature tolerancy (psychrophil, mesophilic, thermophylic) pH tolerancy (acidophilic, neutrophilic, alkalophilic)

halophyilic (osmotolerancy)

Role of Microbes in biosphere: photosynthesis: fixing CO2, produce (bind) Energy Degrading: C, N, P recycling

T(°C), pH mmax

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

1. Microbiology knowledge:

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2. Microbiology operations:

A. Prepearing media

Fluid media <-> Solid media (+agar, or gelrite) In both: C-source: carbohydrates

N-Sources: proteins, aminoacids, oligopeptides, ammonium-salts P-sources: phosphatides

+salts, vitamines, precursors etc.

Anaerobs: reducing components (DTT, NaSH)+O2indicator) Bact.: organic N-source (protein), C-source also incl., sugar is not always neccessary Yeasts+molds: N-source can be inorganic salt => much easier downstream, cheaper

up and downstream Media sterilization:

Physical methods (filtration, irradiation, thermal handling) Chemical methods (decontaminating agents)

Biological methods (cellwall degrading enzymes)

Not all components is compatible, sometimes should them separate

General Microbiology

2. Microbiology operations:

B. (Strain) Isolation

•Solidmost frequent (soil), because largest diversity -sample->onto petri dish

-sample->suspension in water->onto petri dish -from surface of sample with steril cotton-wool

•Fluid more dilute-> concentrate: preincubation or filtration+agar+incubation

•Air

Incubation

Petris dishes with agar for isolation:

mixed culture in soil->selective preasure

additives to media for exm.: antibiotics->only funghi can grow antifunghi compouds-> bact. grow, little acidification: yeast

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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General Microbiology

2. Mcrobiology operations:

C. Screening

Two goals: 1) to find a producer strain among the isolates 2a) to find a better producer for an existing technology 2b) strain improvement (see later)

For these: examination of microbes (isolates) in large numbers (100-1000 or even more) – lot of sample=>automatisation

BUT

Every case is unique (the key parameters, methode of detection etc.)->manual

Combination

General Microbiology

2. Microbial operations:

C. Screening

-HTS : High Througput System

-manually: additions to agarplates: usually turbid/cleaned zone around the colony For example.: CaCO3-> acid producers (cleaned zone)

szensitive microbe->antibiotic producer (cleaned z.) oil emulsion+Ca->lipase producers (turbid zone) protein aggregate->protease producers (cleaned z.) BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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2. Microbiology operations:

D. Identification

-HTS system: automatised on both pheno/genotype phenotype based: ~manual (see next)

genotype based: conserved geneom ->relationship (phylogenetic tree) Goal: to identify, and rank into taxonomic system

More detailed: in Detailed Microbiology

General Microbiology

2. Mikrobiológiai műveletek:

D. Identification

-manual: on the basis of phenotype and biochemical charachteristaion, for example:

macroscopic: color, smell, shape of the colony

microscopic: cell shape, groupping of cells, motion-organs, cellcorn, cellwall (Gram staining, other staining) Biochemical tests: oxydase probe, aerob/anaerob dextróz consumption,

urease, hydrogensulphide etc

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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Genearl Microbiology

2. Microbiology opeartions:

E. Storage and maintenance Maintenance of isolates:

-in active forms:

-freezdried in an ampul (lyophylised) -slowed down in a fridge

-on agarslant in a testtube(+oil) -punctured (sticked) agar (anaerobs) -agar in petridish

-in inactive form: spores

General Microbiology

Microbiology operations:

F. Transfer- subcultivations

Laminar box<> sterile box -daily usage-> maintenance in active form->but become aged->transfer to fresh -starting an inoculum from maintenance culture (from solid to fluid)

Accessories:

-steril place -steril loop -bunsen flaming

-autoclave for sterilization

-sterile pipetta tip or glass-pipette (folyadék) -sterile water (for suspension)

Sub-transfer: the new culture will be incubated, then stored in fridge. Next time wil be used.

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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2. Microbiology operations:

G. Strain improvement

The charachterisation of a living organism is determined by genom =>

for improvement the genom should be changed=mutation Phyisical mutagens:

-radiations (UV, gamma) Chemical mutagens:

-DNA modifing compounds (carcinogen) Dose:

-land intensity of radiation and time

- concentration+time

1. Mutatio->2.cultivations of mutants (isolation)->3.screening of mutants (which is better)->

4.Little better-> re-mutation

Részletes Mikrobiológia

Microorganism BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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Detailed Microbiology

Bergey I. edition (years of 1980-90 4 division

I. Gram (-) bacteria II. Gram (+) bacteria

III. Bacteria without hard cellwall IV. Archeabacteria

Bergey II. edition (from 2001) 2 domains 25 phylum I. Archea

1. A1 phylum 2. A2 phylum II. Eubacteria

1. B1 phylum

23.B23 phylum

A) Procaryotes

Phenotype+Biochemistry based

Genotype based

Detailed Microbiology

On the basis of cellwall:

1. Archea: no mureinlayer

or pseudomurein 2. Gram (-) bacteria

3. Gram (+) bacteria On the basis of cellshape 1. Sphere(Coccus) 2. Rod shaped (bacillus) 3. Twisted (spirohaeta)

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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Gram (-)

Coccus Rod shaped:

-aerob

-facultative anaerobs -anaerob

Gram (+)

Coccus Rod shaped:

-endospore forming -without spores

- unshaped without spores

Pseudomonas, Brucella, Legionella Enterok :Escherichia, Klebsiella, Salmonella

Staphylococcus, Streptococcus Bacillus (aerob), Clostridium (anaerob) Lactobacillus

Corynebacterium, Streptomyces, Actinomyces

B) Parabiotes (viruses, prions)

Archea

Detailed Microbiology C) Eucaryotes

Protists Amoebas,

Monera

Funghi

Bazidomycetes Ascomycetes Zygomycetes

Perfect and Imperfect funghi = BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

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Potential of Biotechnology

What can be produced by microbes?

1) Primery metabolites:

produced under normal living conditions of microbes 2) Secondary metabiolites:

metabolites of microbes not coupled to life (antibiotics) 3) Bioconversions product

4) (recombinant) proteins, enzymes

What can be produced by microbes?

1) Primary metabolites:

Energy production:glycolisis+TCA glucose/fructose/other sugars

Chemical energy: ATP v. NADH2

Direct Energy

utilization Converted into ATP and regenerated Terminal oxydation

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

Potential of Biotechnology

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A) Glycolisis+Terminal oxydation

It needs O2 – aerob metabolism

Without oxigyen(anaerobic metabolism):

Alternative NADH regeneration, Like: pyruvate->LA reduction NAD form.

or Ac-CoA->AcOH 1) Primary metabolites:

Respiration<> Fermentation organic e-donor organic e-donor

Aerob/anaerobic Anaerobic INorganice-acceptor organic e-acceptor

Several products, Different fermentaion:

-lactic (Lactobacillusok) -acetic (Acetobacterek) -alcoholic (Yeasts: S. cerevisiae) -butyric (Clostridium butyricum)

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

What can be produced by microbes?

1) Primary metabolites:

Potential of Biotechnology

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Like: Lactic fermentation Homo/hetero lactic ferm.

Applied. Biotechnológia Food Industry What can be produced by microbes?

1) Primary metabolites:

Potential of Biotechnology

B) TCA-cycle (mitocondria)

Breaking the cycle, its compounds can

be produced if the strain have anaplerotic pathways

Calvin ciklus - kloroplaszt

MIKROBES-degradation

PLANTS-synthesis

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

What can be produced by microbes?

1) Primary metabolites:

Potential of Biotechnology

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2) Secondary metabolites:

-penicilins (Penicillin G, 6APA, Penicillium crysogenum)

-cephalosporins (Cephalosporin C, Cephalosporium acremonium) - Fumagilins (Aspergillus fumigatus)

The goal with Sec. Met. Prod of microbes:

to surpress under limiting conditions the competitors (=bacteria) 1) Primary metabolites:

B) TCA-cycle (mitocondria)

1. Citric acid production with filamentous funghi (Aspergillus niger) 2. Itaconic acid production with filamentous funghi (Aspergillus terreus) 3. Amino acids production: Lys, Glu (Corynebacterium)

Boeringher Metabolic Pathway

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

Potential of Biotechnology

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Previous: de novofermentations = synthesis (mostly natural reactions)

This:one point reaction in chemical synthesis routes:

-because of good yield -stereospecific

-more simple to change a spec.

functional group then totalsynthesis What can be produced by microbes?

3) Bioconversion products

Potential of Biotechnology

Extra<>Intracellulare

BUTE Faculty of Chemical Technology and Biotechnology Chemical Engineering MSc Department of Applied Biotechnology and Food Science

What can be produced by microbes?

4) Proteins – enzyms (recombinant) -for bioconversion

-for detergents in washing -for food industry -for therapies

-for organic catalysis (in hetero phase system) -for agriculture: endotoxin of B. thueringhinesis

Potential of Biotechnology

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