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Sensors and Actuators B: Chemical
j o u r n a l ho me p a g e :w w w . e l s e v i e r . c o m /l o c a t e / s n b
Short communication
Room temperature hydrogen sensors based on metal decorated WO 3
nanowires
Jarmo Kukkola
a,∗, Melinda Mohl
a, Anne-Riikka Leino
a, Jani Mäklin
a, Niina Halonen
a, Andrey Shchukarev
b, Zoltan Konya
c, Heli Jantunen
a, Krisztian Kordas
aaMicroelectronicsandMaterialsPhysicsLaboratories,DepartmentofElectricalEngineering,UniversityofOulu,P.O.Box4500,FI-90014,Finland
bDepartmentofChemistry,Chemical-BiologicalCenter,UmeåUniversity,SE-90187Umeå,Sweden
cDepartmentofAppliedandEnvironmentalChemistryandMTA-SZTEReaction,KineticsandSurfaceChemistryResearchGroup,UniversityofSzeged, Rerrich,B.ter1,H-6720Szeged,Hungary
a r t i c l e i n f o
Articlehistory:
Received17December2012 Receivedinrevisedform10May2013 Accepted24May2013
Available online xxx
Keywords:
Metaloxide Tungstenoxide Gassensor Hydrogensensor Nanowire
a b s t r a c t
Theemerginghydrogeneconomyhascreatedademandforthedevelopmentofimprovedhydrogen sensorsoperatingatroomtemperature.Inthiswork,wepresenthydrogendetectorsbasedonmetal decoratedWO3nanowiresthatwereabletodetect1000ppmofH2,evenatroomtemperature(30◦C), withrelativelyshortrecoverytimeandhighsensitivity.Thenanowiresweresynthesizedbyahydro- thermalprocessanddecoratedwithPdOandPtOxnanoparticlesbydecompositionofPd(acac)2 and Pt(acac)2precursors.ThegasresponsesweretestedforH2,NO,H2SandCOanalytegasesinanairbuffer at150,200and250◦C(H2alsoat30,70and130◦C).
© 2013 Elsevier B.V. All rights reserved.
1. Introduction
Commercialhydrogengassensorsarealreadyutilizedinhydro- genpoweredtransport,firealarms,processandfluegasanalyzers, andleakage detectors. Such devices must meetstrictspecifica- tionsrelatedtoperformance,lifetime,reliabilityandcost.Sensing ofhydrogenisbasedonanumberofdifferentphysical/chemical phenomena related to, e.g. the change in thermal/electrical conductivity,workfunction,mechanicalpropertiesbutevenopti- cal/acousticmethodsmaybeapplied[1–5].
Inresistivegassensingdevices,suchastheonesdiscussedin thiswork,gaseousanalytesarecausinglocalpolarizationinthe solid(i.e.redistributingthelocalchargecarriers)uponadsorption [6].Thechangeofthelocalelectricalfieldisscreenedbythecar- riers,andwillvanishaftersomedistance,calledtheDebyelength [7].Ifthediameterorthicknessoftheparticles,wiresorfilmsis sufficientlylow,theadsorbedmoleculesareinfluencingthewhole volumeofthesolidthusinducingsignificantchangeintheelectri- caltransportbehavior[6].Accordingly,smallerparticlessuggest bettergassensing.However,one shouldalsotakeintoaccount theincreasingnumberofcontactsand thesuperpositionofthe
∗Correspondingauthor.Tel.:+358294487973.
E-mailaddress:jarmo.kukkola@ee.oulu.fi(J.Kukkola).
correspondingcontactresistancesbetweenthenanoparticlesinthe percolationpath[6].Therefore,thereisanoptimalsizeforthepar- ticles.Inordertomaximizethegassensorresponse,atleastone dimensionofthesensingparticlesshouldbeabouttwicetheDebye lengthLD=[ε0εrkBT/(q2n)]1/2,whereε0isthevacuumpermittivity, εristhedielectricpermittivity,kBistheBoltzmannconstant,Tis thetemperature,qistheelementarychargeandnisthecarrier concentration[8].Thecarrierconcentrationisdependentonthe typeandthecrystalstructureofthematerialaswellasonthecon- centrationofdefectsandimpuritiespresentinthelattice.Carrier concentrationintungstenoxideshasbeenevaluatedtobefrom 1023to1025m−3[9–13]withacorrespondingDCdielectricper- mittivityof∼20[14].Basedonthesevalues,theoptimumcrystal size2LDisbetween4and40nm(at500K),whichissimilartothe conclusionofapreviousstudy[15].
Tungstenoxidenanowireswerefirstpreparedabout10years ago[16]andsincethenhavebeenconsideredaspromisingfunc- tionalmaterialsforcatalytic/sensing[17–22],photocatalytic[23], electrocatalytic [24], electrochomic [25], gasochromic [26] and field-emissiondevices[27].Duetotheuniquepropertiescaused bythelargesurfacearea/volumeratio,synthesismethodsofone dimensionaltungstenoxidestructureshavebeenstudiedexten- sively.Solvo-/hydrothermal[28,29],sol–gel[22],template-assisted [30],electrospinning[17],andvariousphysical[31–35]andchem- icalvapordeposition[36]methodshavebeenpresented.
0925-4005/$–seefrontmatter© 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.snb.2013.05.082
Inthiswork,thegassensingcharacteristicsofhydrothermally processedWO3nanowiresdecoratedwithPdOorPtOxnanoparti- clesarediscussed.Mostoftheworkisfocusedonevaluatingthe sensitivityofthepreparedsensors:S=(G−G0)/(G0c)×100%,where GandG0 aretheconductanceofthesensorbeforeandaftergas exposure,respectively,andcisthegasconcentration.Gassensors basedonnanowirenetworksareexpectedtodeliverhighersta- bilityoverdevices withnanoparticlesofasimilardiameter.The morepronouncedtendencyforsinteringofnanoparticlesatele- vatedoperating temperatures is favoring the useof nanowires [37].Inaddition,nanowiresenablepercolationbetweenthemetal electrodeswithfewercontactsthaninthecaseofnanoparticles.
Durability over bulk Pd/Pt based sensors is also expected due tothelackofcontinuousPd/Pt filmsthat crackunder repeated hydrogenexposures.Thepreparednanowireshaverelativelysmall crystallitestooptimizetheresponsestogasexposures.Alsoshort responseandrecoverytimesareexpectedduetoshortdiffusion pathsofgasestothesurfacesoflooselypackednanowires.Thepre- paredsensorswereobservedtocompete[19]andevenoutperform previously studied tungsten oxide nanowire sensors decorated withPdorPtintermsofsensitivitytohydrogenatroomtempera- ture[20,21].
2. Experimental
Pristine tungsten oxide nanowires were synthesized by the hydrothermal method described elsewhere [38,39]. In brief, sodium-tungstate(2.5g)andsodium-sulfate(3.0g)weredissolved indistilledwater(80ml),thenhydrochloricacid(4.5ml,3M)was addeddrop-wiseundercontinuousstirring.After10minofstir- ringthemixturewastransferredintoaTeflon-linedstainlesssteel autoclaveandwaskeptat180◦Cfor48h.Theproduct(i.e.WO3 nanowires)wascollectedbycentrifugation,washedwithdistilled waterand ethanol,and finallydriedat60◦C inair.To decorate thesurfacewithPdOorPtOxnanoparticles,28.6mgPd(acac)2or 20.2mgPt(acac)2wasdissolvedin100mlacetonefollowedbydis- persionof1.0gofthepreparedWO3by3hofultrasonicagitation and6hofmagneticstirring.Thesolventwasevaporatedat80◦C inanN2atmosphere,whilestirringthemixture.Theproductwas
annealedat300◦Cinairfor2h.3.2±0.1mgoftheobtainedWO3, WO3–PdOandWO3–PtOxnanowiresweredispersedindeionized waterof1.0±0.1mlbyultrasonicagitation(5min).Fivedroplets ofthedispersionsweredropcast(∼3lofeach)overthePtelec- trodefingersoftheSi/SiO2substrateswhilekeepingthesubstrate temperatureat90◦Ctoallowforquickdrying.Eachdropletwas driedbeforedepositingthesubsequentone.Asaresult,adense, lightgrayfilmofthenanowiresformedoverandbetweentheelec- trodes.Beforeinsertingintothegaschamber,theprepareddevices wereallowedtodryovernightatroomtemperature.
Themicrostructureofthesampleswasstudiedbyenergyfil- teredtransmissionelectronmicroscopy(EFTEM,Leo912Omega) and field-emission scanning electron microscopy (FESEM, Zeiss ULTRAplus).ThecrystalstructurewasexaminedbyX-raydiffrac- tion(XRD,SiemensD5000,CuK␣radiation).Theanalysisofthe chemical composition and theoxidation states wascarried out byX-rayphotoelectronspectroscopy(XPS,KratosAxisUltraDLD, monochromatedAlK␣source,analysisareaof0.3mm×0.7mm, applyingachargeneutralizer).
Gas response measurements were performed in a Linkam THMS600heatingandfreezingstageconnectedtoanAgilent3458A multimeterandapre-mixinggasblendercontrolledbyacomputer.
Thesensitivitiesofthepreparedgassensorswerestudiedinthefol- lowingorderforNO,H2,CO,andCH4(at150,200and250◦C)and finallyforH2(at30,70and130◦C)analytesinadrysyntheticair bufferat5Vofconstantbias.Beforeeachgasmeasurement,a2-h temperaturepulseof250◦Cinsyntheticairwasappliedtocleanthe sensors’surfaces.Sensorswereheatedandcooledat10◦C/mindur- ingthegasmeasurements.Note:Inthispaper,30◦Cisconsidered astheroomtemperature,becauseitcanbeeasilykeptconstantin ourmeasurementsetup.Therealroomtemperatureisfluctuating andcannotbemaintainedwithoutadditionalcooling.
3. Resultsanddiscussion
Particlesofsize4.9±2.1nm(PdO)and2.5±1.9nm(PtOx)were formedonthesurfaceoftheWO3nanowiresafterthedecompo- sitionoftheiracetylacetonateprecursors(Fig.1).Atleastpartly duetotheirsmallerdiameter,PtOxnanoparticleswereobservedto
Fig.1.(a)EFTEMimagesofpristine,PdOandPtOxdecoratedWO3nanowiresusedforactivesensinglayersinthegassensors.Insetsshowthecorrespondingsizedistribution diagramsofthedecoratingnanoparticles.(b)XRDpatternsand(c)X-rayphotoelectronspectraofpristineanddecoratedWO3nanowires.
Fig.2.FieldemissionscanningelectronimagesofdropcastWO3nanowiresonSi/SiO2substratewithPt-electrodes.Theinsetshowsthemicrostructureofthenanowire networkinthemiddleofthedroplet.
coverthesurfaceoftheWO3nanowiresmoreuniformlythanthe PdOnanoparticles.
BasedonXRDanalysis,thenanowiresarehexagonalWO3with anaveragecrystaldiameterof38±5nmascalculatedfromthe broadeningof(110),(101),(200),(201)and(111)reflections.
AlmostidenticalXRDpatternswereobtainedforthepristineand themetal decoratedsamples(Fig.1b),i.e.theanalysisfailedto uncoverthereduced,ortheoxidephasesofthedecoratingparti- cles(couldbecausedbytheirsmallsize,lowconcentrationand/or amorphousstructure).
ResultsofX-rayphotoelectronspectroscopy(Fig.1c)indicate thenanoparticlesinthePd-modifiedsamplearePdOratherthan metallicPd(bindingenergyofPd3d5/2peakat337.3eV).Inthe caseofthePtmodifiedWO3,boththemetallicandoxidephases arepresent(Pt4f7/2peakpositionsat71.4and72.3eV).
Thepreparedgassensorsarebasedonmodulationoftheresis- tanceoftheWO3nanowiresthatfillthegapsandpercolatebetween thePtelectrodes.DriedWO3nanowiredropletshaveathickouter bordercausedbyacommoncoffeeringeffect[40,41],whileinthe middlesection,atangledbutthinnerlayerofthenanowiresforms (Fig.2).BasedonFESEMandEFTEMmicrographs,thediameterof thenanowireshasrelativelylargevariationfrom∼20to∼200nm.
Relatingthis totheXRDpeak broadeningresults,weconcluded
thatinthedriedpowders,notonlyindividualcrystallitesbutalso bundlesofnanowiresarepresent.
Atalltemperaturesandconcentrations,theresponseofthepris- tinenanowirestohydrogenwasrelativelylowcomparedtothe decoratedsamples(Fig.3),whiletheresponseofallsamplesto NO,COandCH4 wasmoderate(seesupplementarymaterial).At theoptimaloperationtemperatureofthePdOandthePtOxdec- oratednanowirebasedsensors,thesensitivityvaluesafter5min of1000ppmH2exposureareashighas140±70%/ppm(at200◦C) and24±5%/ppm(at250◦C)respectively,asseeninFig.5.Forthe pristinenanowires,thisfigureis0.3±0.3%/ppm(at250◦C),which isconsistentwiththeresultsinourearlierarticleonnanoparticle basedsensors[42].ThehighresponseofthePdOandthePtOxdec- oratedsensorsisrelatedtothepartialreductionoftheparticles andthedissociationofH2 onmetalnanoparticlesfollowedbya spill-overontotheWO3surface[43].Thesupposedsurfacereduc- tionofthePdOandthePtOxnanoparticles,alongwiththeinitial pulsesofH2,seemstobesupportedbythelowersensitivityofthe devicesupontheveryfirstinjectionsof10ppmH2comparedtothe subsequent10ppmH2pulses.
SincethesensorresponsetowardH2wasstillverylarge,even at150◦C,wehaveperformedfurthermeasurementsat30,70and 130◦Ctoseewhetherthedevicescouldbeusedwithoutexternal
Fig.3.Theconductanceofthesensorsasafunctionofhydrogenconcentrationat150,200,and250◦C.Theblackandgraycurvesrepresenttwoidenticallypreparedgas sensingdevices.Pleasenotethecurvesarepartiallyoverlappingthustheotherwisesimilarnoiselevelsarenotclearlyvisiblefortheblackcurves.
Fig.4.Theconductanceofthesensorsasafunctionofhydrogenconcentrationat30,70,and130◦C.Theblackandgraycurvesrepresenttwoidenticallypreparedgassensing devices.Pleasenotethecurvesarepartiallyoverlappingthustheotherwisesimilarnoiselevelsarenotclearlyvisiblefortheblackcurves.
Fig.5.Thesensitivityofthesensorsasafunctionoftemperatureat(a)10ppm,(b)100ppm,and(c)1000ppmconcentrations.Thesevaluesarecalculatedafter5minofgas exposure.Itshouldbenotedthattheconductanceisfurtherincreasing,evenafter1hofgasexposure,asseeninFig.B1ofthesupplementarymaterial.
heating.AlthoughthepristineWO3nanowiresfailedtodetectH2 atroomtemperature(30◦C),boththePdOandthePtOxdecorated samplesshowedexcellentresponsefor1000ppmH2(Fig.4)com- paredtosol–gelprocessedWO3/Pd[44]orWO3/Pt[45]thinfilm hydrogensensorsreportedbyothergroups.Whilsta significant responsecausedbytheH2gaswasseen,theconductancedidnot stabilizeevenduringverylong,(upto1h),gaspulsesat30and 70◦C(Fig.B1).Theconductancewasincreasingalmostlinearlyasa functionoftimeduringthegasexposure.Asconcludedearlierfor porousWO3films[46]hydrogenmoleculesdissociatetohydrogen atomsthatspill-overtoWO3surfaceandbindtosurfaceoxygen ofthelatticethusformingwatermolecules.Desorptionofthese watermoleculesremoveoxygenandhencecreateoxygenvacan- cies,whichdiffusetotheinteriorofthecrystal.Accordingly,the slowresponse time ofoursensors(similar togasochromiccol- orationof WO3 describedinRef. [46])isexplainedbytheslow diffusionofoxygenvacanciesandalsoslowdesorptionofwater fromthetungstenoxidesurface.Therecoverytimeconstantofthe PtandPddecoratedsampleswasobservedtobelessthan10and 15min,respectively,at30◦C.
Even though, many of the nanowires used in this work (Figs.1and2)appeartohavelargerdiameter(20–200nm)thanthe optimum(4–40nm)forresistivegassensingapplications,thesen- sorsshowanextraordinaryincreaseofconductanceuponexposure toH2.Onereasoncanbeagoodpercolationofthinnanowires(i.e.
thosethatareideal)betweentheelectrodes.Inarandomnetwork
ofthin(ideal)andthick(lessideal)nanowires,thechangeofcon- ductanceinthethickernanowiresisnotexpectedtoinfluencethe gassensitivityasmuchasthethinnanowiresprovidedtheselat- teronesarepercolated.Ontheotherhand,accordingtotheEFTEM micrographs(Fig.1),thelargernanowiresseemtobeconsistingof smallercrystals,whichcouldpossiblyalsocontributetothelarge conductivitymodulationcausedbyH2.
4. Conclusions
Hexagonaltungstenoxidenanowiresdecorated withPdOor PtOxnanoparticlesprovedtobeexcellentmaterialsfordetecting H2 gaswithveryhighsensitivityandgoodselectivityincontrast totheNO,COand CH4 analytes.Bothdecoration typesresulted inverysimilarsensorperformances.Theconductanceofthedec- orated nanowiresensordevices wasfound toincreasewithup tofiveordersofmagnitudewhenexposedto1000ppmofH2in air,even atroomtemperature.Bothtypesofdecorated sensors had long response times (conductance is almost a linear func- tionoftime),thoughtherecoveryslopescouldbefittedwellwith exponentialdecaycurvesofa∼10mintimeconstant.Theover- allpowerconsumption of thedevices isvery low.Without the presenceofH2,thereispracticallynocurrentthroughthedevice and thereforethepowerconsumption isalmostzero.WhenH2 moleculesare present,thepeak powerconsumptionat 30◦C is P=U2S=(5V)2×10S=250W.Accordingly,thedevicecouldbe
operatedreasonably well froman ordinary battery-typepower source, and thus the decorated WO3 nanowires reported here areattractivematerialsforgassensingelementsinanumberof differentdevices,suchasportablelowpowerconsumptionhydro- genleakagedetectors,autonomoussensorassembliesandinfire alarms.
Acknowledgements
MariaSzabó(UniversityofSzeged)isacknowledgedforthesyn- thesisofthepristinenanowires.Thefinancial supportofTEKES (Autosys, Prindemo-POC, Imphona projects) and the Academy of Finland (Rocaname) are acknowledged. J.K. acknowledges INFOTECHOuluGraduateSchool,RiittaandJormaJ.Takanen,Tauno TönningandtheEmilAaltonenFoundationforfinancialsupport forthework.Z.K.acknowledgesthesupportoftheTÁMOP-4.2.2.A- 11/1/KONV-2012-0047project.
AppendixA. Supplementarydata
Supplementarydataassociatedwiththisarticlecanbefound,in theonlineversion,athttp://dx.doi.org/10.1016/j.snb.2013.05.082.
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Biographies
JarmoKukkolareceivedhisM.Sc.intheoreticalphysicsfromtheUniversityofOulu, Finland,in2008.HeiscurrentlyaPh.D.studentattheMicroelectronicsandMate- rialsPhysicsLaboratories,UniversityofOulu.Hisresearchinterestistheelectrical propertiesofnanostructuredmaterials.
MelindaMohlbornin1982,graduatedwithanM.Sc.inenvironmentalchemistry (2006,UniversityofSzeged,Hungary)andaPh.D.innanotechnology(2011,Univ.
Szeged).SheundertookherinternshipatTheFacultésUniversitairesNotre-Dame delaPaixinNamur(Belgium)in2005–2006.Inautumn2011,shecommencedas
apostdoctoralresearchfellowattheUniversityofOulu,Finland.Previously,she hasalsoworkedonporousmetalnanostructuresandcarbonnanotubebasedsen- sorsatRiceUniversity,USA.Hercurrentresearchinterestisfocusedondeveloping nanostructuresfor(photo)catalysis,sensorsandelectronicdevices.
Anne-RiikkaLeinobornin1985,graduatedwithanM.Sc.inOrganicChemistry (2010,UniversityofOulu,Finland).In2009,shejoinedtheMicroelectronicsand MaterialsPhysicsLaboratoriesasaresearchassistant.Since2010,sheispursuing studiestowardherPh.D.withthetopicofnanoparticleformationandagglomeration overnanostructuredsurfaces.
JaniMäklingraduatedasanelectricalengineerattheDepartmentofElectricaland InformationEngineering,UniversityofOulu,Finland,in2010.Since2006,hehas beenworkingasaresearchassistantinEUandTekesprojectsaimingatsensor applicationsofnanostructuredmaterials.Currently,heispursuingresearchtoward hisdoctoraldegreeinmicroelectronicswithemphasisongassensors.
NiinaHalonenreceivedherM.Sc.inorganicchemistryfromtheUniversityofOulu, Finland,in2006.Inthesameyear,shejoinedtheMicroelectronicsandMaterials PhysicsLaboratories,UniversityofOulu,andstartedpostgraduatestudies.Since 2007,sheisalsoamemberoftheNationalGraduateSchoolinNanoscience.Her expertiseisinthinandthickfilmtechnologies,opticallithographyandcarbon nanotubesynthesis/applications.
AndreyShchukarev,M.Sc.inchemistry(LeningradStateUniversity,Russia,1979), Ph.D.ininorganicchemistry(LeningradStateUniversity,Russia,1983)andDocentin chemistry(UmeåUniversity,Sweden,2009),isworkingasaresearcherandassis- tantprofessorattheEnvironmentalandBiogeochemistryGroup,Departmentof Chemistry,UniversityofUmeå.Hisresearchinterestisthedevelopmentofsurface analysistechniques,inparticularXPS,andtheirapplicationtorealenvironmental, biologicalandbiomedicalobjects.
ZoltanKonyawasborninHungaryin1971,graduatedwithanM.Sc.inchemistry (1994,University of Szeged, Hungary)and Ph.D. inchemistry (1998,Univer- sityofSzeged, Hungary).Heisprofessor ofchemistryand since2010, he is headoftheAppliedandEnvironmentalChemistryDepartmentoftheUniversity ofSzeged,Hungary.Dr.Kónyahaspublished200+papersinrefereedscientific
journalsandco-authored10bookchapters.Heholds10nationalandinternational patents.Hisresearchinterestisthedevelopmentofnewnanostructuredmateri- alsandtheirapplicationtorealchemical,environmental,biologicalandbiomedical objects.
HeliJantunenreceivedherM.Sc.inastronomyandphysics,FacultyofSciences in1982,theDiplomaineducationin1985,andanM.Sc.inelectricalengineering, FacultyofTechnologyin1989,UniversityofOulu,Finland.Afterbeinginindustry for10years,shejoinedtheMicroelectronicsandMaterialsPhysicsLaboratories, DepartmentofElectricalEngineeringin1999andreceivedtheDr.Tech.degreein microelectronics(withhonors)in2001.Sheisprofessoroftechnicalphysicsatthe UniversityofOulu,andheadofthelaboratoryandthedepartment.Sheischairof theScientificAdvisoryBoardofDefence(ElectronicsGroup),theResearchCouncil forNaturalSciencesandEngineering,AcademyofFinland,andtheESFStanding CommitteeforPESC.HerresearchisfocusedonnovelsensorandRFapplicationsby implementationofadvancedmicrowaveandfunctionalmaterials,structuresand nanotechnologyintomultifunctionalmicromodulesandprintedelectronicsdevices.
Shehasbeenaninvitedspeaker,sessionchairand/orscientificcommitteemember of40internationalscientificconferences,andholdsover13nationalandinterna- tionalpatents.Shehas140+scientificjournalpublications(>1100citations).Her currentfocusismainlydevotedtoherERC(EuropeanResearchCouncil)Advanced Grantproject.
Krisztian Kordaswas borninHungary in 1975, graduatedwithan M.Sc.in physicsandchemistry(1998,UniversityofSzeged,Hungary),Dr.Tech.Micro- electronics (2002) and Docent of Nanotechnology (2004, University of Oulu, Finland).Between2004and2009, hewasappointedasanacademyresearch fellow,bytheAcademyofFinland.From2011until2012,hewasanassistant professorattheDepartmentofChemistryoftheUmeåUniverity.Currently,he isaresearchprofessorattheMicroelectronicsandMaterialsPhysicsLaborato- ries,UniversityofOulusupervisingresearchprojects(EU,TEKESandAcademy ofFinland)aswellasdiplomaworksofstudents andpostgraduatestudiesof young researchers.Dr.Kordashaspublished 90+papersinrefereedscientific journalsandco-authored4bookchapters.Hisresearchisfocusedonsynthesis, structuralandelectricalcharacterization,andimplementationofnanostructured materialsforelectronics,sensorsand(photo)catalystapplications.