AUTOMOTIVESOLUTIONS GUIDE

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AUTOMOTIVE

SOLUTIONS GUIDE

MAY 2006

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Automotive Expertise Automotive Expertise Automotive Expertise

Quality Systems

Samtec is QS 9001, ISO 14001 and ISO/TS 16949 certified, and is fully integrated with in-house tooling, plating and automated manufacturing capabilities for quick, high volume production.

• Samtec USA is QS 9001, ISO 14001 and ISO/TS 16949 certified

• Samtec Singapore is QS 9002 certified

• Samtec Malaysia is ISO 9001 certified and ISO/TS 16949 certification is in progress

• ISO/TS 16949 certification:

Samtec Singapore – August 2006 Samtec China – October 2006

Service Leadership

The Bishop Report has ranked Samtec #1 in its “Customer Survey of the Electronics Industry” for ten consecutive years. Samtec is ranked #1 in:

• Customer Service

• Product quality

• On-time delivery

• Turnaround time to design a new connector

• Website usefulness

• Technical support & expertise

• T

Control Modules

• Instrument panel and cockpit

• Steering modules

• Brake modules

• Engine control systems

• Power door locks

• Automatic transmission (Tiptronic)

Safety

• Warning sensors

• Emergency communication service

• Anti-theft systems

• Safety trunk release

• Hands free systems

• Airbag release systems

DIS/Audio (Driver Information Systems)

• GPS

• Satellite Radio

• Entertainment Systems

• Navigation, Tracking

• Radar Controlled Cruise Control

• Heads-up Display System

Interior

• Power Windows and Seats

• Sunroof, Moonroof controls

• Day/Night Mirrors

• Interior Lighting

• Night Vision System

• Climate Control

Applications

With Signal Integrity design and analysis and prototyping labs for quick sample turnaround, Samtec is the ideal supplier for many automotive connector applications.

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PANEL-TO-PANEL

PANEL-TO-BOARD CABLE-TO-BOARD

BOARD-TO-BOARD SUDDEN SERVICE^®

Products

Samtec’s roots are in interconnects and electromechanical applications. Initially known for board level interconnects, Samtec now offers a full line of

complete interconnect system solutions for Signal Integrity, Rugged and Micro Board-to-Board applications, including:

• Rugged & Power Interconnects

• Micro Board-to-Board

• Standard Board-to-Board

• Micro Card Interfaces

• High Speed Interconnects

• Standard, High Speed and Discrete Wire Cable Assemblies

• Signal Integrity Services

Samtec is the industry

leader in Application Specific Products (ASPs, or modified, custom products).

Capabilities include pin and body modifications, custom connectors and cables, rugged features, special platings and testing and development services.

As automobiles have become more dependant on electrical systems, Samtec has applied its expertise in micro pitch, high-performance, power and cable interfaces to generate over 10% of its current sales from automotive applications.

Environmental Compliance

The majority of Samtec products are compliant with the EU WEEE and RoHS Directives as they are currently written. For more information on Samtec’s Roadmap for Lead-Free Processing, see:

www.samtec.com/Lead-Free or email

lead-free@samtec.com

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Operations &

Operations & Su Su Support pport

Worldwide Operations

• Worldwide manufacturing operations in USA, China, Singapore and Malaysia

• Local sales offices provide Sudden Service in Scotland, Germany, France, Italy, Scandinavia, Israel, Singapore, Japan, China, Taiwan, Korea, Hong Kong, India, South Africa and Australia

• Headquartered in USA

• Real time responsiveness in local languages and currencies

Dual Operations Model

• Sudden Service Product Centers for high-end, automation and

“Sudden Service” orders

• Asian manufacturing centers for cost sensitive,

high volume production

• “Best of Both Worlds” system achieves both cost efficiency

and delivery/service

• Asian sourcing for components and tooling

Testing & Development

• Signal Integrity Division develops SPICE models, IBIS models, high speed characterization reports and time frequency domain test data

• Stereolithography prototype capability for mechanical studies

• Quick-turn manufacturing prototype capability

• In-house wire EDM capability for pin prototypes

• Connector processing lab

• Mechanical and electrical testing labs

DUAL OPERATIONS MODEL

Tied together by:

GLOBAL LOGISTICS CUSTOM WORLDWIDE SYSTEMS

USA

Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Sudden Service, quick turn Sudden Service, quick turn Sudden Service, quick turn Sudden Service, quick turn Sudden Service, quick turn Sudden Service, quick turn Sudden Service, quick turn Sudden Service, quick turn Advanced development Advanced development

ASIA

Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating Molding, Stamping, Plating

Volume, scheduled Volume, scheduled Volume, scheduled Asia customers Asia customers Asia customers in Scotland, Germany, France,

Italy, Scandinavia, Israel, Singapore,

Kong, India, South Africa and Australia ^{SAMTEC USA}

SAMTEC MALAYSIA

SAMTEC ASIA PACIFIC SAMTEC UNITED KINGDOM

SAMTEC SCANDINAVIA SAMTEC GERMANY

SAMTEC ITALY SAMTEC FRANCE

SAMTEC ISRAEL SAMTEC SOUTH AFRICA

SAMTEC KOREA SAMTEC JAPAN

SAMTEC TAIWAN SAMTEC HONG KONG SAMTEC CHINA

SAMTEC ANZ SALES/OFFICES

MANUFACTURING

SAMTEC INDIA SAMTEC CABLE, INC.

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Board-to-Board

• PowerMate™ & MiniMate^®

• Tiger Eye™ Contact Systems

• Standard, Power & Low Profile Headers & Sockets

• High Density Headers, Sockets

& Stackers

• Combination Socket/Terminal

• Micro Edge Card Interfaces

• Right Angle Pin & Socket

• One Piece Interfaces

Series Description Rugged Features Pitch

LSS Combo Friction Locks, Polarized,

Alignment Pin .025" (0,635mm) MEC8, MEC1 Micro Card Locking & Latching .032" (0,80mm), .0394" (1,00mm) FSI/SEI Single Element Screw Downs, Rugged Contacts .0394" (1,00mm) FOLC/ROLC 4-Row Connector

Tiger Eye™ Contact System

.050" (1,27mm) SFMC, SLM/

SMS Sockets

TFML/SFML,

TFM/SFM Standard & Locking

Header/Socket Friction Locks, Polarized, Keyed, Tiger Eye™ Contacts

FTSH Shrouded Header Guide Posts

FW Low Profile & Skyscraper

Board Stackers Alignment Pins, Guide Posts

LS2 Combo Friction Locks, Polarized,

Align & Latch™

.078" (2,00mm) ESQT, PTHF,

SQT/SQW Elevated, Press Fit &

Standard Sockets Tiger Buy Contacts

TMMH Shrouded Header Guide Post, Alignment Pin,

Locking Clip

SMM Socket Tiger Eye™ Contact System

TMM Standard & Low Profile

Headers Polarized, Alignment Pins

MMS Box Socket Polarized, Locking Clips

Available BSW, ESQ/

ESQ, SLW Bottom Mount, Elevated &

Low Profile Sockets Tiger Buy Contacts

.100" (2,54mm)

LST Combo Friction Locks, Polarized,

Alignment Pin IPT1/IPS1 MiniMate^® Header/Socket Guide Posts/Holes, Polarized

TSW Terminal Strips Locking Clips

OPP, SIB One Piece, Single Element Screw Downs, Rugged Contacts TSS, TST Shrouded Header Polarized, Locking Feature SMH, SSW/

SSQ SMT, Standard Sockets Tiger Buy Contacts

IPBS, IPBT PowerMate™

Header/Socket Guide Posts/Holes .165" (4,19mm) PES/PET,

PESC/PETC Power Socket/Terminal,

Power/Signal Combo Guide Posts/Holes .250" (6,35mm)

Rugged Rugged

Rugged Systems Systems Systems

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Cable-to-Board

• PowerMate™ & MiniMate^® Discrete Wire Assemblies

• MicroMate™ Discrete Wire Assembly with Tiger Eye™

Contact System

• ZIF Flex Jumpers

• Flat Cable IDC Assemblies

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SCR1/SCP1 AccliMate™ Power Sealed

Circular Locking & Latching, Dust &

Waterproof Sealing .156" (3,96mm) SCR2/SCP2 AccliMate™ High Density

Sealed Circular

Locking & Latching, Dust &

Waterproof Sealing,

TigerEye™ Contact System .050" (1,27mm)

SFSD MicroMate™ Discrete Wire

Cable Assembly Tiger Eye™ Contact System

.050" (1,27mm)

FFSD .050" Cable Strip Polarized

EHF Ejector Header for FFSD Polarized, Locking Clip

ECF Ejector Header Cap for FFSD Locking

TCSD 2mm IDC Cable Strip Polarized

.0787" (2mm) EHT Ejector Header for TCSD Polarized, Locking Clip

EC2 Ejector Header Cap for TCSD Locking

MMSD, MMSS,

IPD1 MiniMate^® Cable Assembly

Guide Pins, Align & Latch™ .100" (2,54mm) PMSD, PMSS,

IPBD PowerMate™ Cable

Assembly .165" (4,19mm)

Panel-to-Board &

Panel-to-Panel

• AccliMate™ Sealed Circulars meet IP68 requirements for dust and waterproof sealing

• Cable Plugs and Receptacles

• High Density Tiger Eye™

Contacts on (1,27mm) .050" pitch

• Power Pins on (3,96mm) .156" pitch

• RF, Ethernet and USB connectors also available

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A A

Application Specific pplication Specific pplication Specific

Testing &

Development

• SMT lab for processing studies

• Stereolithography for mechanical studies

• Quick-turn prototype capabilities

• In-house mold design and fabrication

• Quick change tooling for every modification

Special Plating Special Plating Special Plating

• Custom metals

• Custom metals and alloys

• Special thicknesses

• Selective plating

Body

Modifications

• Custom material

• Molded Pick & Place pads

• Shrouds

• Modified alignment pin size and position

• Screen printing

• Multiple stacked bodies

• Hardware enhancements

• Hardware enhancements for ease of placement and for ease of placement and mechanical stability mechanical stability

Rugged, Power & I/O

• Modified standards

• “Power Blades”

• I/O Interfaces

• Acclimate™ IP68 Sealed Circulars

Custom Connectors

• “Hinged” Connectors

• Special pins

• Custom molding

Pin Modifications

• Hot pluggable

• Special crimps

• Modified footprints

• Unusual angles

• Special jumpers

• Varied pin height

• Elevated right angles

• Opposing bends

• Multiple polarization/

selectively loaded

• Adaptors

One Piece and Micro Card

• Interstitial designs

• Battery contacts

• Special features

• Elevated designs

• Special edge mount

• Card rail modifications

Cable Cable Cable

• High Data Rate™ cable cable

• Custom Flex cable

• Custom IDC cable

• Custom connectors

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One Piece Contacts

• High shock/high vibration

• High shock/high vibration applications with mechanical board connections

• Superior alignment/less skew

• No bent pins

Tiger Eye™

Tiger Eye Contacts

• High reliability and high

• High reliability and high cycle contacts

• Multi-finger BeCu contact

• Tested to 10,000 cycles with

• Tested to 10,000 cycles with PdNi plating

• Highest

• Highest reliability contact system

Tiger Buy Contacts

• High retention contacts

• Tuning fork Phosphor

• Tuning fork Phosphor Bronze contact Bronze contact

• Highest retention contact

• Highest retention contact system due to robust yet system due to robust yet cost effective design cost effective design

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R R

Rugged ugged ugged Features Features Features

Screw Downs Screw Downs

• Threaded Inserts

• Drilled Flanges and Mounting Holes

• Screws and bolts

Locking & Latching Locking & Latching Locking & Latching Locking & Latching Locking & Latching

• Friction Locks increase Friction Locks increase

unmating forces by up to 4 times unmating forces by up to 4 times

• Locking Pins & LeadsLocking Pins & Leads

• Align & LatchAlign & Latch™ features

• Audible click options availableAudible click options available

Alignment Alignment Alignment Alignment Alignment Alignment

• Polarized & Keyed optionsPolarized & Keyed options

• Align & LatchAlign & Latch™ features

•

• Guide Pins, Posts & HolesGuide Pins, Posts & HolesGuide Pins, Posts & HolesGuide Pins, Posts & Holes

• Alignment PinsAlignment Pins

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SUDDEN SERVICE

CERTIFIED

AUTOMOTIVESOLUTIONS GUIDE

AUTOMOTIVE

SOLUTIONS GUIDE

Automotive Expertise Automotive Expertise Automotive Expertise

Quality Systems

Service Leadership

Control Modules

Safety

DIS/Audio (Driver Information Systems)

Interior

Applications

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Products

Environmental Compliance

Operations &

Operations &

Operations & Su Su Support pport

Worldwide Operations

Dual Operations Model

Testing & Development

DUAL OPERATIONS MODEL

Board-to-Board

Rugged Rugged

Rugged Systems Systems Systems

Cable-to-Board

Panel-to-Board &

Panel-to-Panel

A A

Application Specific pplication Specific pplication Specific

Testing &

Development

Special Plating Special Plating Special Plating

Body

Modifications

Rugged, Power & I/O

Custom Connectors

Pin Modifications

One Piece and Micro Card

Cable Cable Cable

One Piece Contacts

Tiger Eye™

Tiger Eye™

Tiger Eye Contacts

Tiger Buy Contacts

R R

Rugged ugged ugged Features Features Features

Screw Downs Screw Downs

Locking & Latching Locking & Latching Locking & Latching Locking & Latching Locking & Latching

Alignment Alignment Alignment Alignment Alignment Alignment

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