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Improvement of cold flow properties of bio gas oil containing diesel fuel by hydroisomerization

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Biogázolaj-tartalmú gázolaj hidegfolyási tulajdonságának javítása hidroizomerizációval

Improvement of cold flow properties of bio gas oil containing diesel fuel by hydroisomerization

Tóth Csaba, Kasza Tamás, Cseh Borbála, Sági Dániel, Hancsók Jenő

Pannon Egyetem, MOL Ásványolaj- és Széntechnológiai Intézeti Tanszék 8200 Veszprém, Egyetem u. 10.

Summary

The continuously increasing traffic volumes of the world require more and more fuels. In addition, the developed countries urge the improvements in the quality of these fuels to protect the environment. Currently, the continuous research and application of the second-generation biofuels produced from renewable sources can certainly contribute to these demands. The consumption of fuels is characterized by the dieselization, i.e.

increase in diesel fuel/gasoline consumption rate. Therefore, the general aim of our research was the production of a partially bio-derived fuel in the gas oil boiling point range.

The bio-derived products in the gas oil boiling point range can be produced by the conversion of triglyceride containing feedstocks (vegetable oils, fats etc.) alone, or by the catalytic co-hydrogenation of mixtures of triglycerides and gas oil distillates in existing refinery plants. The big advantage of the latter alternative is that if the quality upgrading, the heteroatom removal and the partial aromatic saturation of gas oils with high sulphur and aromatic content, and furthermore the oxygen removal of triglycerides could be performed in one step.

However, in most cases, these products - because of their high n-paraffin content – can be applied directly only in summer, even in temperate zone conditions. To meet the standardised winter quality values the n-paraffin content of these products should be decreased by selective hydrocracking (HDW) or hydroisomerization processes. Because of the growing demand for diesel fuels the use of the first solution is inadmissible due to the high loss of yield. Therefore it is an actual task to investigate the quality improvement (improving the cold flow properties) by hydroisomerization of the hydrodesulphurised, hydrodeoxygenised, bioparaffin containing gas oils (made by co-processing).

As feedstock we used gas oils with bioparaffin content obtained by the heteroatom removal of 10 % sunflower oil containing gas oil. The CFPP value of the feedstock was -1 °C, its other properties met the requirements of the diesel fuel standard (EN 590:2009 + A1:2010) in case of winter quality. As a catalyst we used a self- developed 0.5%Pt/SAPO-11 catalyst, which had already been used successfully for the isomerization of n- paraffin mixtures.

We investigated the effect of the process parameters (T=320-380 °C, P=40 bar, LHSV=1.0 h-1, H2/HC ratio=400 Nm3/m3) on the yield and physical, chemical and application properties of the products. We concluded that the conversion of n-paraffins changed between 21-57%. Because of the high isomerization selectivity of the catalyst the isoparaffin content of the products increased significantly compared to the feedstock. The CFPP values of the products were 6-22 °C lower as its of the feedstock, so in case of advantageous process parameter combinations products with CFPP < -20 °C could be produced, which fulfill the required winter values in the temperate zone.

Simultaneously with the hydroisomerization the hydrogenation of the aromatic content of the feedstock took place, too.

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