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Article Title: Pulsed laser deposition of polytetrafluoroethylene-gold composite layers

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DOI: 10.1051/epjap/2014140289

P HYSICAL J OURNAL A

PPLIED

P

HYSICS Regular Article

Pulsed laser deposition of polytetrafluoroethylene-gold composite layers

Gabriella Kecskem´eti1,a, Tomi Smausz2,1, Zs´ofia Berta1, B´ela Hopp1, and G´abor Szab´o1,2

1 Department of Optics and Quantum Electronics, University of Szeged, 6720 Szeged, D´om t´er 9, Hungary

2 MTA-SZTE Research Group on Photoacoustic Spectroscopy, University of Szeged, 6720 Szeged, D´om t´er 9, Hungary

Received: 11 July 2014 / Received in final form: 11 September 2014 / Accepted: 24 September 2014 Published online: (Inserted later) – cEDP Sciences 2014

Abstract. PTFE-metal composites are promising candidates for use as sensor materials. In present study PTFE-Au composite layers were deposited by alternated ablation of pressed Teflon pellets and gold plates with focused beam of an ArF excimer laser at 6 J/cm2 fluence, while keeping the substrate at 150 C temperature. The morphology and chemical composition of the 3–4 µm average thickness layers was studied by electron microscopy and energy dispersive X-ray spectroscopy. The layers were mainly formed of PTFE gains and clusters which are covered by a conductive Au film. For testing the applicability of such layers as sensing electrodes, composite layers were prepared on one of the two neighbouring electrode of a printed circuit board. Cholesterol and glucose solutions were prepared using 0.1M NaOH solvent containing 10% Triton X-100 surfactant. The electrodes were immersed in the solutions and voltage between the electrodes was measured while a constant current was drawn through the sample. The influence of the analyte concentration on the power spectral density of the voltage fluctuation was studied.

1 Introduction

1

Due to the good mechanical, thermal and chemical sta-

2

bility polytetrafluoroethylene (PTFE) is a promising can-

3

didate for sensor preparation where its role can be either

4

the immobilization of the component responsible for the

5

sensing or even the participation in the sensing mecha-

6

nisms when detecting humidity [1], SO2[2,3], O2, CO2[4]

7

or other gases [5,6]. The pulsed laser deposition (PLD) of

8

PTFE thin layers is a thoroughly studied research field,

9

the method allows the deposition of stoichiometric thin

10

films with morphology ranging from compact to sponge-

11

like structure [7–9]. The electrical and wetting properties

12

can be tuned by addition of metals. Recent studies showed

13

that PTFE/silver composite structures deposited by PLD

14

using PTFE/Ag targets have a rough morphology with

15

increased specific surface attributed to the deposition of

16

PTFE grains and show improved conductive and wetting

17

properties due to the Ag content [10].

18

In the last few years several attempts have been made

19

for fabrication of non-enzymatic sensors for the detection

20

clinically important analytes, as glucose [11,12], choles-

21

terol [13,14] or urea [15]. These researches are motivated

22

by the fact that, although the amperometric and potentio-

23

metric detectors based on incorporation of enzymes into

24

the active electrodes [16–19] show good selectivity, the

25

enzyme immobilization process is the most difficult step

26

of the production process. The non-enzymatic sensors are

27

a e-mail:kega@physx.u-szeged.hu

based on conductive electrodes with high specific surface 28

and charges involved in electrocatalytic process are 29

detected by amperometric measurement methods. While 30

classical detection techniques are based on the measure- 31

ment of the time-averaged value of the sensor signal, in 32

some cases the existence of “fingerprints” of the analytes 33

[20–22] in the low amplitude time-varying components of 34

the signal were also demonstrated. This detection method 35

is called fluctuation-enhanced sensing (FES). In a recent 36

work the PTFE/Ag composite layer covered electrodes 37

were immersed in cholesterol solution and the voltage fluc- 38

tuation was measured while driving a constant current 39

through the electrodes. It was found that power spectral 40

density of the “noise” depended on the cholesterol con- 41

centration; however a quick aging of the electrodes due to 42

the silver oxidation was observed [23]. 43

In this work we present our results on the pulsed laser 44

deposition of PTFE/gold composite layers onto electrodes 45

of printed circuit boards and their behavior in fluctua- 46

tion enhanced sensing measurements is monitored when 47

immersed in solutions of cholesterol and glucose and their 48

mixture. 49

2 Experimental

50

2.1 Thin film deposition 51

Composite layers formed of PTFE and gold were prepared 52

by pulsed laser deposition onto one electrode of a printed 53

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The European Physical Journal Applied Physics

Fig. 1.Measurement procedure for the fluctuation-enhanced sensing.

(a) (b) (c)

Fig. 2.Electron microscopic image of the rough composite layer covered electrode (a) and elemental distribution on the same area for F (b) and Au (c).

circuit sample board containing a pair of 2×2 mm2 gold

54

plated electrodes with 1 mm separation distance as pre-

55

sented in detail earlier in reference [23]. The disk-shaped

56

target was composed of two halves of disks: one of bulk

57

Au and one of pressed PTFE powder. The experimental

58

conditions were chosen based on the results of our ear-

59

lier studies [9,10] as to assure degradation-free transfer of

60

PTFE and appropriate mixing of Teflon and metal in

61

order to obtain a rough surface conductive composite

62

layer. The continuously rotated target was ablated with

63

5000 pulses of an ArF excimer laser (λ = 193 nm,

64

FWHM = 20 ns) focused onto a 0.8 mm2 area while

65

the applied fluence was 6 J/cm2. During the deposition

66

the sample board facing the target at 4 cm distance was

67

kept at 150 C temperature. The morphology and the

68

elemental distribution of the prepared layers were studied

69

with a Hitachi S4700 scanning electron microscope (SEM)

70

equipped with a R¨ontec QuanTax energy-dispersive X-ray

71

spectrometer (EDX).

72

2.2 PTFE/Au composite layers as sensor electrodes

73

A 0.1M NaOH solvent containing 10% Triton X-100 sur-

74

factant was used to prepare solutions of 2 and 5 mM

75

cholesterol, 5 and 15 mM glucose and their mixtures.

76

The fluctuation based sensing measurements were per-

77

formed as follows: the sample board was immersed ver-

78

tically into the solutions until the two electrodes became

79

fully covered (Fig. 1). A constant current of 5 μA was 80

drawn through the circuit and the U(t) voltage between 81

the two electrodes was measured with 38 nV resolution 82

at a sampling rate of 4000 Hz for a period of 15 s. 83

TheS(f) power spectral density of the voltage fluctuation 84

was obtained by fast Fourier transform (FFT) in LabView 85

software environment. The signal was divided in 30 pcs. 86

of 0.5 s segments and their FFT spectra were averaged. 87

Reference measurements on untreated electrodes were also 88

carried out. 89

3 Results

90

3.1 Thin film characterization 91

As the electron microscopic image in Figure2a shows, the 92

layers have a rough surface, since the PFFE (-[C2F4]n-) 93

is mainly transferred in form of grains and larger clus- 94

ters, only a minor part can be originated from repolymer- 95

ization from larger polymer chain fragments. Elemental 96

microanalysis was realized by EDX and the results proved 97

that the gold is more uniformly distributed over the 98

deposited area. More detailed previous studies showed 99

that the darker areas on the image showing the elemental 100

map of the gold (Fig.2c) can be attributed to the shield- 101

ing effect of the PTFE grains, since their size is larger 102

than the ∼1 μm detection depth of the EDX. As the 103 alternate ablation of the two components results in the 104

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0 200 400 600 800 1000

(3)

(2) (5)

(4)

(1) solvent (2)2mM cholesterol (3)5mM cholesterol (4)5mM glucose (5)15mM glucose

(a)

(1)

(4) (3) (2)

(b) (1) solvent

(2)2mMol cholesterol (3)15mMol glucose (4)2mMol cholesterol

+ 15mMol glucose

1E-7 (1)

1E-8 1E-6 1E-5 1E-4 1E-3 0.01

S (f)

1E-7 1E-8 1E-6 1E-5 1E-4 1E-3 0.01

S (f)

FREQUENCY (Hz)

0 200 400 600 800 1000

FREQUENCY (Hz)

Fig. 3. Spectra of the voltage fluctuation for different solution types when using composite layer covered electrode (a) and comparison of the spectra recorded with a two component solution to the corresponding single component spectra (b).

covering/mixing of the Teflon structures with the metal,

105

the layers became conductive; moreover the wettability is

106

also increased as compared to pure PTFE. These proper-

107

ties of the layers assure an increased contact area when

108

the electrode is immersed in the solution, as compared to

109

the original, uncovered electrodes.

110

3.2 Fluctuation-enhanced sensing

111

For voltage fluctuation measurements each solution was

112

tested with a new sample board.S(f) power spectral den-

113

sity function was obtained in 0–2 kHz frequency range

114

with 2 Hz resolution according to the sampling rate and

115

the length of theU(t) signal used for FFT. In most cases

116

the harmonics of the 50 Hz grid frequency appeared in

117

the spectra, which were cut off. In case of untreated

118

electrodes the analyte and its concentration did not show

119

observable influence on the obtainedS(f) spectra. In con-

120

trast to this, there was a noticeable difference between the

121

spectra obtained in presence of cholesterol and glucose

122

solutions with different concentrations (Fig. 3a). In case

123

of the conducting pure solvent the noise spectrum origi-

124

nates from its characteristic resistance fluctuation, which

125

is a general property of conductive elements in electronics.

126

In case of cholesterol and glucose solution the charge

127

transfer related to their electrocatalytic reaction at the

128

surface of the rough electrode also contributes to the

129

detected noise. This indicates that due to their rough

130

surface such composite layers may serve as active elec-

131

trodes in non-enzymatic electrocatalytic sensors. In case

132

of real measurements the interference between the differ-

133

ent analytes being present in monitored solution has to

134

be taken into account. The Figure 3b shows an exam-

135

ple spectrum for a solution containing both cholesterol

136

and glucose as compared to appropriate single component

137

solutions. Although we expected the spectra of the

138

mixtures to be situated somewhere between those cor-

139

responding to the single component solutions, there is

140

no straightforward relationship between the correspond-

141

ing spectra.

142

A quantitative comparison of the spectra was real-

143

ized by principal component analysis (PCA). Since value

-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14

-0.4 -0.2 0.0 0.2 0.4

Solvent 5mM chol.+

15mM gluc.

2mM chol.+

5mM gluc.

Glucose

PC-1

PC-2

Cholesterol

Fig. 4.Result of PCA analysis of the voltage fluctuation spec- tra recorded for different solutions represented in PC-1 - PC-2 plane. The arrows indicate the tendency for increasing concen- trations of single component solutions.

ranges of the S(f) functions cover several orders of 144

magnitudes, their logarithm was calculated and then fit- 145

ted with a third order exponential decay function. Thus 146

smooth curves following the tendencies of the spectral 147

functions were obtained and their 2–100 Hz frequency 148

range was submitted to PCA analysis. Figure4shows the 149

plotted values of the first two components of the resulting 150

scores matrix (PC-1 vs. PC-2). The data points indicate 151

that even if there is a tendency when varying the concen- 152

trations of cholesterol and glucose solutions, one cannot 153

find a connection between the position of the data points 154

for the mixtures and the concentration of the components. 155

PCA can be used also for evaluation of infrared absorp- 156

tion spectra of multicomponent samples. Supposing no 157

interaction between the components, the total absor- 158

bance is the summarized absorbance of the individual con- 159

stituents. In case of a three component sample, performing 160

a PCA analysis on IR spectra recorded for different mix- 161

tures and plotting the results in plane a ternary graph- 162

like triangular point distribution can be obtained with

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The European Physical Journal Applied Physics

0 500 1000 1500 2000

1E-7 1E-6 1E-5 1E-4 1E-3 0.01

0 min 10 min

FREQUENCY (Hz)

S (f)

Fig. 5.Averaged spectra recorded at the beginning and at the end of 10 min aging test.

points corresponding to the three pure samples on the

163

corners of the triangle, as demonstrated in by Bacci et al.

164

(calcareous samples [24]) and Norgaart et al. (sucrose

165

and its components [25]). Obviously, in case of four con-

166

stituents the first three PC components of the score

167

matrix have to be plotted in a 3D coordinate system, etc.

168

In our case the solution can be considered as a three com-

169

ponent sample formed of solvent, glucose and cholesterol.

170

When either the cholesterol or glucose was dissolved, the

171

linear shift in PC-1 - PC-2 plane of the data points as

172

the function of concentration was visible in our case, too.

173

The behavior of the cholesterol-glucose mixtures was

174

different from the above mentioned case of IR spectral

175

analysis, which can be partly attributed to the lack of

176

component-specific peaks in the recorded noise spectra

177

and partly to the fact that the presence of one solved com-

178

ponent influences the interaction of the electric charges

179

with the other solved component resulting in a non-

180

additive aspect of the noise spectra. This suggests that

181

in presented experimental parameters the fluctuation

182

enhanced sensing accompanied with principal component

183

analysis is not a practicable way for multicomponent

184

analysis in liquid phase. A possible solution could be the

185

monitoring of the noise when altering the driving current

186

(and consequently the constant component of the mea-

187

sured voltage), since the electrocatalytic process of glucose

188

and cholesterol is voltage dependent.

189

In an earlier study a quick degradation of the silver

190

based composite electrodes (probably caused by oxida-

191

tion) was observed during similar experiments and only

192

the spectra recorded in the first 15 s could be used for eval-

193

uation. Therefore the stability of the PTFE/gold compos-

194

ite layers and temporal behavior of the recorded spectra

195

were also tested. There was no observable discoloration

196

of the electrodes even after 10 min continuously running

197

experiment. Figure 5 shows an example on the noise

198

spectral stability recorded in case of 5 mM cholesterol

199

solution.

200

4 Summary

201

Pulsed laser deposition method was used to prepare 202

conducting PTFE-gold composite layers for sensor elec- 203

trode purposes. The increased specific surface of the layers 204

increased the sensitivity of the electrodes as compared to 205

the original smooth gold plating, when measuring voltage 206

fluctuations in presence of cholesterol and glucose 207

solutions. While the earlier studied PTFE-silver compos- 208

ite electrodes showed a fast aging due to the oxidation of 209

the silver, the use of gold as conducting element resulted 210

in significant increase in stability. Although there is obvi- 211

ous influence of the concentration on the recorded spectra, 212

in case of two component solution the separation of the 213

components’ effect is not straightforward. Similar difficul- 214

ties were encountered in multicomponent gas sensing with 215

FES method. Further studies on optimization of measur- 216

ing parameters (electric current value, sampling rate, etc.) 217

and data processing methods are needed for enhancing the 218

cross-selectivity of the method. 219

This research was supported by the European Union and the 220

State of Hungary, co-financed by the European Social Fund 221

in the framework of T ´AMOP 4.2.4. A/2-11-1-2012-0001 222

“National Excellence Program” and the “Biological and 223

environmental responses initiated by new functional materials” 224

Grant no. T ´AMOP-4.2.2.A-11/1/KONV-2012-0047. 225

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